COMPANY PROFILE
OVERVIEW & HISTORY
ORGANIZATION CHART
R & D
RAPID PROTOTYPING SOFT MATERIAL TOOLING …
QUALITY : METALURGICAL ANALYSIS
QUALITY : MECHANICAL TESTING
QUALITY : DIMENSIONAL MEASUREMENT
QUALITY : NDT CONTROLS
QUALITY : NDT CONTROLS LOCAL SUBCONTRACTINGS
QUALITY : HIP / HT SUBCONTRACTING
QUALITY : CERTIFICATION EN ISO 9001 & EN ISO 9100
PROCESS EQUIPMENTS : WAX INJECTION POSSIBILITIES
PROCESS EQUIPMENTS : WAX INJECTION
PROCESS EQUIPMENTS : WAX FRAZING, ASSEMBLY & CONTROLS
PROCESS EQUIPMENTS : WATER BASE SHELL LINE
PROCESS EQUIPMENTS : DEWAXING AND BURN OUT
PROCESS EQUIPMENTS : MOLD PREP & Pre-Heating
PROCESS EQUIPMENTS : CASTING CAPABILITIES
PROCESS EQUIPMENTS : POST-CAST
PROCESS EQUIPMENTS : WELDING REPAIR OR INSTALLATION
PROCESS EQUIPMENTS :INVESTMENT IN PROGRESS – Ramp-up in 2019
Board Members
Sales & marketing Support team
The Start.
TPMa Differentiators:
New markets/ Customers
THANK YOU
9.94M
Категория: ОбразованиеОбразование

Turbine casting welcomes. Member of

1.

Turbine casting welcomes
Member of

2.

TURBINE CASTING
PRESENTATION
Member of

3.

TURBINE CASTING / MILGRED
TPMA
• Turbine Parts Manufacturers Alliance (TPMa) is a company with two operating subsidiaries:
• Turbine Casting (Le Creusot, France): investment casting specialist for industrial gas turbine (IGT) blades
and vanes. Founded in 2004 as the restart of former Howmet facility.
• Milgred (Belfort, France): Non-conventional machining of superalloys for IGT blades and nozzles.
Established in 2003 as a continuation of long-standing Electrical Discharge Machining (EDM) facility.
• Together, Turbine Casting (TC) and Milgred supply a wide range of blades, vanes, nozzles, and other critical
parts for leading IGT platforms, ranging in complexity from castings up to coated and engine-ready parts.
• Established in its current form in 2004, TPMa’s clients include major IGT OEMs and MROs in Europe, the
USA, and Asia. The business has worked hard over the last years to build infrastructure and capabilities to
support various hot section turbine parts
• To achieve its strategic targets the company is planning to invest €5 million in additional growth
opportunities.
• TPMa’s mission is to be successful by effectively utilizing the philosophies of high quality superalloy
castings, advanced nonconventional machining technologies, and best customer service.
Member of

4. COMPANY PROFILE

French Precision Investment Casting .
Started in 2004 with a Group of Casting Specialists and Entrepreneurs.
Build upon a long tradition of casting know-how in Burgundy area and mainly in
LE CREUSOT area (ex : HOWMET Facility / 2002).
• Focusing on IGT Blades / Vanes
TURBINE CASTING SAS
Village Entreprise Chanliau
265 Allée Emiland Gauthey
71200 LE CREUSOT
Tel : 00.33.3.85.77.14.36
Contact : Mr Christophe CHARPENTIER (General Manager)
Member of
[email protected]

5. OVERVIEW & HISTORY

OVERVIEW & HISTORY
Highlight
Founded July 2004
Swiss based Owners
Same building as previous HOWMET facility / 60 % experienced workers
Activity
Precision Casting Foundry (Lost wax process)
Markets
From the beginning : Industrial Gas Turbine (Blades/Vanes)
Recently , focus to develop Aerospace/Aircraft parts – French customer
18 Customers / # 160 references
Sales
13,8 ME (2017) – Budget 2018 : 12 ME
100% EXPORT
Member of

6.

TC GENERAL MANAGER INTRODUCING
Howmet experience: 1988 >>>> 2008
X Ray inspector (Howmet casting Le Creusot)
Product engineer (Howmet Burgundy Casting (Le Creusot) / Howmet Evron
Casting)
Production manager in Shell and casting departments (Howmet Evron Casting)
• Turbine Casting experience: 2008 >>>> 2015
Process Engineer
Engineering Manager
Production director (Wax/Shell/Casting)
• GE experience: 2016 >>>> 2018
Supplier Quality Engineer (investment castings)
Member of
6

7. ORGANIZATION CHART

Member of

8.

CUSTOMERS LIST
Member of

9.

PRODUCTS EXAMPLE
Member of

10.

PRODUCTS EXAMPLE
AUBES étage
Member of

11. R & D

R&D
CASTING SIMULATION SOFTWARE (PROCAST)
SIMULATION OF POURING SEQUENCE AND SOLIDIFICATION
Member of

12. RAPID PROTOTYPING SOFT MATERIAL TOOLING …

Additive Manufacturing
SLA, Wax 3D printing
Epoxy core die,
Epoxy pattern die…..
Shorter Manufacturing
(only 2 weeks)
Member of

13. QUALITY : METALURGICAL ANALYSIS

Alloy Chemical Analysis
Macrostructure ( Grain Size checking )
Microstucture (Porosity level analysis%)
Contracts with Local and renowned European Lab to perform all customers
specific requirements
Member of

14. QUALITY : MECHANICAL TESTING

SAMPLES REMOVAL AND TESTING
Member of

15. QUALITY : DIMENSIONAL MEASUREMENT

SAMPLES REMOVAL AND TESTING
Standard CMM Measurement and
3D Scanning on specific demand
Member of

16. QUALITY : NDT CONTROLS

SAMPLES REMOVAL AND TESTING
Fluorescent Penetrant Inspection (FPI)
Member of

17. QUALITY : NDT CONTROLS LOCAL SUBCONTRACTINGS

Their fields of expertise:
- Nuclear industry, production and maintenance,
- Aeronautics.
Qualified technicians and experts to guide and
advise you in our various NDT disciplines
- X- and gamma-rays,
- ultrasonics,
- eddy currents,
- penetrant testings,
- magnetic particles,
- finishings,
- macroetch,
- metallographic inspection,
- ...
ASCOT (MISTRAS Group) CERTIFICATIONS
- ISO 9001
- EN 9100
- ISO 14001
- BS OHSAS 18001
- CEFRI N°100 E
- EASA PART 145
- NADCAP AC PT MT UT RT
- MASE
ASCOT Contact (Mistras Group)
Web : www.ascot.fr
Tel. : +33 (0)3 85 97 19 70 / Fax : +33 (0)3 85 41 56 64
Evident subcontracting with company neighbour…….like production in
house. Yearly contract in place.
Member of

18. QUALITY : HIP / HT SUBCONTRACTING

H.I.P.
- Hot isostatic pressure
- Heat Treatment
- Facilities of Bodycote
France, Belgium and UK
HEAT TREATMENT
- Heat Treatment
- Facilities of HAUCK
(BESANCON) France
Member of

19. QUALITY : CERTIFICATION EN ISO 9001 & EN ISO 9100

QUALITY : CERTIFICATION
EN ISO 9001 & EN ISO 9100
Member of

20. PROCESS EQUIPMENTS : WAX INJECTION POSSIBILITIES

Single Shot Injection Dies or Wax assembly versions……
Member of

21. PROCESS EQUIPMENTS : WAX INJECTION

Wax injection : 2x 50 T injection press with shuttle tables
Wax injection : 1x 25 T injection press for accessories
Member of

22. PROCESS EQUIPMENTS : WAX FRAZING, ASSEMBLY & CONTROLS

PROCESS EQUIPMENTS :
WAX FRAZING, ASSEMBLY & CONTROLS
Equipements:
15 wax working stations,
1 wax CMM machine,
5 wax reforming stations,
1 Xray unit,
1 Ultrasonic measureament,
……
Member of

23. PROCESS EQUIPMENTS : WATER BASE SHELL LINE

Member of
Shell Conveyor (35 positions)
Final Drying Area

24. PROCESS EQUIPMENTS : DEWAXING AND BURN OUT

Dewaxing Boilerclave
Member of
Freezer (dewax prep)
Firing furnace

25. PROCESS EQUIPMENTS : MOLD PREP & Pre-Heating

PROCESS EQUIPMENTS : MOLD PREP & PreHeating
Mold wrapping cabinet
Mold Preparation area
Rm : « BIO » ceramic blanket
used since 2011.
Member of
Rotary mold pre-heating furnaces

26. PROCESS EQUIPMENTS : CASTING CAPABILITIES

EQ Vacuum Casting Furnace
CAPACITY :
Pouring Weight = 35kg (77lb) to 180kg (397lb)
Size = Ø900 x 1000mm
Air Casting Furnace
CAPACITY :
Pouring Weight = 40kg (88lb) to 90kg (198lb)
Member of

27. PROCESS EQUIPMENTS : POST-CAST

Automatic Shot Blasting Machine
Cutting Machine
Manual Sand Blasting Machine
Heat Treatment Furnace
Member of

28. PROCESS EQUIPMENTS : WELDING REPAIR OR INSTALLATION

GTAW for repair & accessories
installation
Member of

29. PROCESS EQUIPMENTS :INVESTMENT IN PROGRESS – Ramp-up in 2019

New VIM Furnace – Pouring weight capacity from 15 to 80 kg
450kv Digital X Ray
Member of
Water jet cutting machine

30.

Member of
30

31. Board Members

Gordon Walsh: US citizen with many years of management experience at GE.
Executive of many international companies .
Piero Salvadori: Italian, worked at Nuovo Pignone for 40 years Chairman for 5
years, retired in 2011
Aad van Noord: Dutch Financial executive , has set up more than 40 companies
/JV’s in the USA and Asia
Burkhard Schneider: German entrepreneur with multi business in Aero space and
other sectors.
Parviz Tavakolly: Entrepreneur with 35 years of industrial turbine industry
experience
Ricardo Cordoba: ex President and CEO Commercial GE Power System Europe Member of
(per April 2017)
31

32. Sales & marketing Support team

Sales & marketing Support team
• Alex Silin , Ex GE for Europe For Russia.
• Jean Claude EX Sales CPP for Snecma.
Piero Salvadori, For NP and Ansaldo Energia,
Gordon Walsh for US market.
Parviz Tavakolly for ME.
Ricardo Cordoba, for France .
Member of
32

33. The Start.

• TPMa started as Casting supplier of IGT blades
and vanes..
• To secure growth and acquire know how,
Shareholder allowed TPMa to focus on
technology rather than bottom line, this
Independent of financial institutions.
Member of
33

34. TPMa Differentiators:

• High quality superalloy castings &
advanced machining company
Cost leadership in complex & Large parts.
Fast Development & IP generation.
Flexibile, producing high variety & low volume
Access to research centres in EU & USA ;
Closeness to the major customers.
Approved by major OEM’s For IGT & aero.
Independent & Private ownership.
Member of
34

35. New markets/ Customers


GE Europe/ America for Cross Fleet
Ansaldo Energia for Mature Fleet.
Siemens Mature and advance fleet ( RFQ).
Dosan for New GT.
Chromalloy For IGT parts.
NP for Equi-axed parts.
Snecma for structural parts.
Rep Holding Russia ( case closed).
Solar USA for small engine parts.
Member of
35

36. THANK YOU

Member of
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