7.95M
Категория: ПромышленностьПромышленность

Embedded Rail System

1.

PANDROL QTrack®
Embedded Rail System / Kolosek u ploči
(Metro & Train applications / Primena za metroe i vozove)
Belgium, 29th November 2016

2.

PANDROL QTrack® Technology
Tehnologija Pandrol Q Track
Continuously Supported and Fastened Embedded Track System
Kolosek kontinualno oslanjanjen i ugrađen u ploču
-
The solution is based on an exclusive design in which the rail is completely encapsulated by elastic
prefabricated profiles with a unique shape and adapted stiffness characteristics / Rešenje je bazirano
na projektu u kome je šina potpuno zatvorena sa elastičnim gumenim
elementima
jedinstvenog oblika i promenljivih karakteristika
-
The encapsulating profiles, which perfectly fit to the shape of the
manufactured from resin bonded rubber from End of
revalorized tires / Profili koji su dobro prilagođeni obliku
proizvedeni od istrošenie reciklirane gume vezane smolama
-
rail, are
Life
šine su
The system, when installed in concrete, provides support to all sides of the
rail
and allows stringent vertical and lateral support criteria to be met, and at
the same time offers a decoupling from its surroundings (electrical and
vibration protection) / Sistem, ugrađen u beton, pruža podršku na svim stranama šine i omogućava da
se ispune strogi vertikalne i bočni kriterijume, a istovremeno nudi odvajanje od svoje sredine (elektro i
izolovanost i zaštita od vibracija)
Top-down installation / Metoda ugradnje odozgo nadole
Rail is continuously supported / Kontinualno oslonjena šina
No sleepers nor tie-bars are needed / Nisu potrebne traverze
No additional clip fasteners are used to fix the rail / Nema potrebe
dodatnim pričvršćenjem šine
za
2

3.

PANDROL QTrack® Main features
PANDROL QTrack Glavne karakteristike
ENVIRONMENTALLY FRIENDLY / EKOLOŠKI
Sustainable: constituted of End of Life revalorized tires (up to 10.000 tires/klmst) / Održiva:
sastavljena od revalorizovanih istrošenih guma (do 10.000 guma / klmst)
No chemical hazard during installation / Bez hemijskih opasnosti tokom instalacije
Rail continuously supported – less vibrations (among other benefits) / Kontinualno oslonjena šina –
smanjene vibracije
EASE OF INSTALLATION / LAKO ZA MONTAŽU
Very quick installation (up to 144 lmst/day/team) / Brza montaža (do 144 m’/dan/tim)
Not depending on climatic conditions / Ne zavisan od klimatskih uslova
Reduction of the slab thickness / Smanjenje debljine betonske ploče
FREE MAINTENANCE / NEMA ODRŽAVANJA
No clip fixations → Reduction of maintenance operations / Nema pričvršćenja- smanjeno održavanje
Slower development of the rail corrugation / Usporen razvoj boranja šina
Possibility to replace the rail / Mogućnost zamene šine
TUNNELS&VIADUCTS- BRIDGES / TUNELI I VIJADUKTI-MOSTOVI
Platform accessible to both road and rail vehicles – convenient for safety and ease of maintenance
Površina dozvoljava dvojni saobraćaj – pogodno za intervencije i lako održavanje
Reduction of the tunnel diameter as the slab thickness is reduced / Smanjenje dimenzija tunela,
obzirom da je smanjena debljina ploče
Reduction of weight on the viaducts / Smanjenje opterećenja na vijaduktima i mostovima
3

4.

PANDROL QTrack®Vibrations mitigation
PANDROL QTrack Umanjenje vibracija
Many metros and trains run along urban environments though
tunnels. The vibrations transmissibility to the foundations of the
buildings above the tunnel might be controlled to limit the structure
born noise.
The PANDROL QTrack® system can be adjusted to the requirements
in terms of vibration mitigation by adjusting the stiffness of the strip
located below the rail foot. Different levels of stiffness are available:
QTrack® SP (Standard Performance): 1-2 dBv
QTrack® HP (High Performance): 3-5 dBv
QTrack® XP (eXtra high Performance): 8-12 dBv
QTrack® HP on floating slab > 20dBv
QTrack® SP
QTrack® HP
QTrack® XP
4

5.

PANDROL QTrack®Vibrations mitigation
PANDROL QTrack Umanjenje vibracija
The PANDROL QTrack® system is perfectly compatible with floating slab systems. Two types of support depending on
the support type: / Q Track je kompatibilan sa sistemom kontinualne ploče. Dva sistema zavise od tipa
oslanjanja.
Slab on continuous support: Ploča sa kontinualnim oslanjanjem
PANDROL FSM = Floating Slab Mat / Prostirka ispod ploče
Slab on discrete supports: Ploča sa pojedinačnim oslanjanjem
PANDROL FSP = Floating Slab Pad / Podloška ispod ploče
PANDROL QTrack® system
PANDROL FSM/FSP system
In order to deliver the most optimised N&V mitigation solution, Pandrol CDM Track has developed an in-house Track
Elastic Model calculation program, in which a multi-degree of freedom model calculates, under controlled rail deflection
limits, the expected Insertion Loss for a given solution / U cilju najoptimalnijeg smanjenja vibracija i buke, Pandrol je
razvijo sopstveni program Track Elastic Model, sa vise stepena slobode, sa kontrolom defleksije i očekivanim gubicima
za dato rešenje
5

6.

PANDROL QTrack® Electrical isolation
PANDROL QTrack Elektro izolovanost
The aims of the electrical isolation are: Cilj elektro izolovanosti je:
Increasing the rail-rail resistance to guarantee the good working of the signaling system / Povećanje izolovanosti
šine kao garant za dobar rad signalnog sistema
Reduce the stray currents which are causing unwanted corrosion / Smanjenje lutajućih struja koje uzrokuju
koroziju
STRAY CURRENTS. CONTEXT / LUTAJUĆE STRUJE. NASTAVAK
Tram, metro & Train powered by electricity Rails are used as conductors for returning traction current
Some current leaks through the ground rather than travelling to the substation via the rails = Stray current
Excessive stray current from track to ground causes problems:
Corrosion of rails, steel reinforcement…
Problem of electro-corrosion of close networks (gas, etc.)
IRS
UUS
Irail
URS
Rtrack-ground Iground
Urail
Aim = To limit as much as possible the mean value of Iearth (so maximize Rtrack-ground)
6

7.

PANDROL QTrack® Electrical isolation
PANDROL QTrack Elektro izolovanost
STANDARDS
EN 13146-5:2012 and EN 13481-5:2012 – Railway applications. Track
EN 13146-5 deals about the test methods and procedures whilst EN 13481-5 determine the requirements.
These apply to a complete fastening assembly and it is relevant to signalling currents, not to stray currents control
EN 50122:2010 – Railway applications. Fixed installations. Electrical safety, earthing and return circuit
Part 1: Protective provisions relating to electric shock and safety – nothing to do with stray currents control
Part 2: Provisions against the effects of stray currents caused by DC traction systems
This norm defines a maximum average intensity on the stray current of 2,5 mA/m. This is the unique functional
requirement to avoid electro corrosion in the long term1.
The current is the consequence of an average rail potential, URE divided by an averaged track-to-earth resistance,
RRE
TRACTION SYSTEM DESIGN PART: The average rail potential (voltage) must be lower than 1V averaged
TRACK DESIGN PART: The track-earth resistance must be higher than 0,4 Ω·km
1EN 50122-2 §5.2 Criteria for the protection of the tracks : Experience proves that there is no damage in the tracks over a period of 25
years, if the average stray current per unit length does not exceed the following value: I’max = 2,5 mA/m average stray current per
length of a single track line
7

8.

PANDROL QTrack® Electrical isolation
PANDROL QTrack Elektro izolovanost
QT ELEC SOLUTION / Rešenje QT ELEC
The QT ELEC is an electrical insulation film that provides and improve on the stray current protections and helps to cope
with all the current international standards in terms of electrical resistivity. / QT ELEC je izolaciona folija koja pobojšava
zaštitu od lutajućih struja i u skladu je sa svim standardima koji se odnose na elektro otpornost
There are three QT ELEC levels to be applied depending on the required stray current protection and used rubber
encapsulation:
QTrack® encapsulation
with no additional stray
current treatment
QTrack® encapsulation with
ELEC-L treatment
QTrack® encapsulation with
ELEC-M treatment
QTrack® encapsulation with
ELEC-H treatment
The use of the QT ELEC has been fully tested in different weather conditions by Pandrol CDM Track, both in lab and via insitu measurements, with total satisfaction of several customers
The rail-rail resistance value for signaling purposes is not influenced by the use of the QT ELEC solution
8

9.

PANDROL QTrack® Electrical isolation
PANDROL QTrack Elektro izolovanost
TESTING ON STRAY CURRENTS
EN 50122-2 requires a test in situ over 50m track section:
Difficult to perform for all encapsulations
Difficult to get the results from customers
Limited measurements to construct a robust database.
Pandrol CDM Track has developed an internal procedure to reproduce track
conditions in lab environment:
Small blocks:
Block immersed in water for 72h
Measured in DC voltage
Relation: Rtrack-earth = Rrail-earth/2 + correction to block length
Faster to produce + Larger number of measurements
Different encapsulations with different QT ELEC protection levels are tested
Different conditions are reproduced: dry / wet / 1 day-drying / 3 days-drying
Real track measurements are used to benchmark lab results on small blocks
9

10.

PANDROL QTrack® Quality System
PANDROL Qtrack Sistem kvaliteta
ISO 9001 CERTIFICATE & QUALITY PLAN
The offices and production plant of Pandrol CDM Track are ISO 9001 certified for:
“Design and development, sales, manufacturing and delivery of elastic systems for
track resilience, encapsulation, protection and noise & vibration isolation”
Additionally the production plant is also certified for:
“Revalorisation of end-of-life tires and other rubber products by means of
shredding. Manufacturing of mats and moulded parts made of revalorised rubber”
The production of the encapsulation elements follows a Quality Plan that includes
Inspection and Test Plan before and during the production.
Pandrol CDM Track monitors its suppliers as part of its ISO 9001 certification.
10

11.

PANDROL QTrack® Lab testing
PANDROL QTrack Laboratorisko testiranje
The PANDROL QTrack® system has been tested and certified in compliance
with the most relevant specifications and standards.
The system fully complies with the EN 13481-5 standard for Fastenings
systems for slab track with rail on the surface or rail embedded in a channel:
Very stable resilient properties after repeated loading test, far below
of permissible variation limits
Super high longitudinal restraint
Several tests have been performed in certified and independent laboratories:
TUM: Technische Universität München
LADICIM: Laboratorio de División de Ciencia e
Ingeniería de los Materiales de la Universidad de
Cantabria
UCL: Université Catholique de Louvain
ICCET: Instituto de Ciencias de la Construcción Eduardo
Torroja
Politecnico di Milano
The Pandrol group also count on several in-house lab testing
facilities for the continuous research and development of its
systems.
11

12.

PANDROL QTrack® Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE / Faze ugradnje
The system is composed of a very few elements: Sisem je sastavljen od nekoliko elemenata
QT ENCAPSULATION = QT PROFILEs and QT STRIP / QT Kapsule = QT Profili i QT trake
QT ELEC (if needed) / QT ELEK (ako je potrebno)
QT FIX / QT Fix
Plastic straps and buckles / Plastične vezice i kopče
QT JIGs / QT Nosači
U-profiles / U Profili
Flexible plastic tubes for bolts and threaded rods concreting protection (optional) / Plastične cevi koje štite vijke i
šipki sa navojima prilikom betoniranja (opciono)
12

13.

PANDROL QTrack® Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Rail Cladding / Faze ugradnje – Oblaganje šine
1.1. Placing of rails on temporary supports + turning of the rails upside-down*
*«1st generation turning discs» may be needed for long welded rails
13

14.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Rail Cladding / Faze ugradnje – Oblaganje šine
1.2. Place the QT ELEC film (if needed) and press firmly with a roll (of QT ELEC as example)
14

15.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Rail Cladding / Faze ugradnje – Oblaganje šine
1.3. Rail encapsulation: strip + lateral profiles + strapping
15

16.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG )
INSTALLATION SEQUENCE – Rail Cladding / Faze ugradnje – Oblaganje šine
1.4. Turning of the rail to the upright position*
* «2nd generation turning discs» may be needed for long welded rails
16

17.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Track Installatio / Faze ugradnje – Montaža koloseka
QT JIG concept
Standard* 2.540mm (for track gauge 1.435mm)
- Possible (on request) to customise fix dimension between 2.325 and 2.760mm
Lateral shifting
locking set-up
Threaded rod
Outer (sliding) tube
Inner tube
Pushing
device
Metal plate
Metallic pin or
nipple
M12 bolts
U-profile
17

18.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Track Installation / Faze ugradnje – Montaža koloseka
2.1. Lifting of the encapsulated rails* next to the final position + installation of QT JIGs
*By means of rail mover frames
18

19.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Track Installation / Faze ugradnje – Montaža koloseka
2.2. Leveling of the track + removal of temporary supports + welding of the rails (including encapsulation)
19

20.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Track Installation / Faze ugradnje – Montaža koloseka
2.3. Steel reinforcement installation + frameworks + others (drainage elements, dilatation joints…)
20

21.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Track Installation / Faze ugradnje – Montaža koloseka
2.4. Fastening of the QT JIGs to a rigid structure + track alignment
Lateral shifting and
locking device
Fastening of JIGs
21

22.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Track Installation / Faze ugradnje – Montaža koloseka
2.5. Protection of QT JIGs and rails + concreting
22

23.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Track Installation / Faze ugradnje – Montaža koloseka
2.6. Removal of QT JIGs and frameworks + finishing works (plastic tubes, electrical cables, finishing layer…)
23

24.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
INSTALLATION SEQUENCE – Finished Track / Gotov kolosek
24

25.

PANDROL QTrack®Installation method with QT JIGs
PANDROL QTrack Metod ugradnje na licu mesta sa QT JIG
EFFICIENCY / Učinak
Very quick installation method
Vrlo brza montaža
36 QT JIGs/day x 2 days cycle = 72 QT JIGs
Installed every 3m in straight line
36 QT JIGs/day x 3 lmst/QT JIG = 108 lmst/day/team
Installation speed: up to 144 lmst/day/team
Montaža : jedan tim ima učinak od 144 m/dan
* Team:
01 x supervisor
12 x workers
02 x welders
02 x assisting workers
25

26.

PANDROL QTrack®Installation method: Special trackworks
PANDROL Qtrack Matod ugradnje: Posebni radovi na koloseku
WATER DRAINAGE / Drenaža
PANDROL QTrack® is compatible for transversal, longitudinal and rail groove drainage
*In-situ and prefab drainage boxes / PANDROL Qtrack je omogućava drenažu žljeba šine
*Na licu mesta ili sa prefsbrikovanim drenažnim slivnicima
26

27.

PANDROL QTrack®Installation method: Special trackworks
PANDROL Qtrack Matod ugradnje: Posebni radovi na koloseku
ELECTRICAL TUBES AND CONNECTIONS / Elektro kablovice i spojevi
Two options are possible: >Moguće su dve varijante
Recess in the concrete slab / Šlicovanje u betonskoj ploči
Embedded in the concrete: The QT PROFILEs are easily adaptable
If boxes are required these can even be integrated in the system and isolated
from the surrounding concrete / Ugrađen u beton. QT Profili su lako podesivi
Ukoliko se zahtevaju kutije, iste se mogu uklopiti u sistem i zaštititi od okolnog
betona
27

28.

PANDROL QTrack®Installation method: Special trackworks
PANDROL Qtrack Matod ugradnje: Posebni radovi na koloseku
SWITCHES AND CROSSINGS / SKRETNICE I UKRŠTAJI
Full turnouts systems may be completely encapsulated by QTrack® rubber elements
Skretnice se mogu koplet zatvoriti sa Q Track elementima
*Switch part should be integrated into a metal box /
**Detailed DWG drawings of turnouts are required to customize the design
28

29.

PANDROL QTrack®Installation method: Special trackworks
PANDROL Qtrack Matod ugradnje: Posebni radovi na koloseku
SWITCHES AND CROSSINGS / SKRETNICE I UKRŠTAJI
29

30.

PANDROL QTrack® Depots, yards and ports (I)
PANDROL QTrack Depoi - Tehn. putničke i kargo stanice, luke (I)
Modern depots and yards are designed to be clean and comfortable open space areas. The running rails are elastically
supported and fastened while embedded into a maintenance-free slab structure for a clean and easy access of both
personnel and different maintenance equipment / Moderni depoi su projektovani kao objektin u slobodnom prostoru.
Koloseci su ugradjeni u konstrukciju ploče, elasticno oslonjeni i pričvršćeni sistemom bez održavanja. Koloseci su lako
pristupačni osoblju i opremi za održavanje sredstava.
The PANDROL QTrack® Embedded Rail System offers the perfect marks to accomplish this purpose:
The system, because of its nature, is a ballastless system in which the ballast bed is substituted by a strong
monolithic and durable slabtrack with no needs of regular maintenance operations like tamping, etc. / Sistem
koloseka je ugrađen u monolitnu ploču koja ne zahteva održavanje kao što je podbijanje.
In addition to this, the QTrack® encapsulation provides a continuous fastening without any discrete clips that
may need possible re-tightenings in the future. / Sistem se bazira na kontinualnom pričvršćenju, bez
pojedinačnog pričvršćenja, te tako nema potrebe za pritezanjem u budućnosti.
The rail is embedded making of the depot a clean and friendly work space area with free and safe movement of
workers and maintenance vehicles. / Utopljene šine čine radnu površinu lako pristupačnom i bezbednom za
kretanje radnika i vozila za održavanje
The rail is encapsulated by resilient rubber profiles, providing the track the needed stiffness to protect not only
the rail itself but also the surrounding concrete from the stresses imposed by the train wheel-seats / Sistem ne
samo da štiti samu šinu od napona koju generiše šinski tošak, već i okolni beton.
The PANDROL QTrack® system is developed to completely encapsulate the switches and crossings in the same
manner as regular track / Omogućeno potpuno zatvaranje skretnica i ukrštaja, kao što je i kolosek
All the typical depot equipments are easily integrated into the Embedded Rail System / Sva tipična oprema u
depoima se može lako integrisati u sistem utopljenog koloseka
30

31.

PANDROL QTrack® Depots, yards and ports (II)
PANDROL QTrack Depoi - Tehn. putničke i kargo stanice, luke (II)
31

32.

PANDROL QTrack® Applications: Tunnels (I)
PANDROL QTrack® Primena: Tuneli (I)
The design of new metro and train projects in tunnels suppose many constraint factors to be taken into consideration: Novi
projekti metroa i tunela za vozove, trebaju uzeti u obzir mnoge faktore ograničavanja :
SAFETY / BEZBEDNOST
Most of the new projects in tunnels should be equipped with a track infrastructure allowing multimodal use (rolling
stock, emergency vehicles...) and an easy evacuation by passengers in case of an accident or disruption
(emergency).
VIBRATIONS MITIGATION / UBLAŽAVANJE VIBRACIJA
The inherent characteristic of the continuous support leads to a smoother distribution of the train loads along the
rail, minimizing the vibrations transmissibility and the structure born noise through the foundations of the buildings in
urban environments
INCREASED TRACK AVAILABILITY / POVEŽANA EKSPOATACIONA RASPOLŽIVOST KOLOSEKA
Metros and suburban systems call for a more and more demanding availability of the track for service, whilst
reducing the window time for maintenance operations. Thanks also to the effect of the continuous support of the
QTrack® system there is a direct reduction of the rail corrugation growth and therefore a reduction of needs of rail
grinding
32

33.

PANDROL QTrack® Applications: Tunnels (II)
PANDROL QTrack® Primena: Tuneli (II)
LIMITED DIAMETER OF TUNNEL INVERT / OGRANIČENJE VISINE TUNELSKOG SVODA
There are some cases that the height left for fitting of the track superstructure is limited by diameter of the
tunnel invert. The absence of anchors/dowels in the PANDROL QTrack® system makes possible the rail to be
accommodated within a super reduced slab thickness with only 100mm below the lowest part rail.
Ima
slučajeva kada tunelski svod ograničava raspoloživu visinu za gornji stroj. Odsustvo ankera / umetka u sistemu
PANDROL KTrack® omogućava postavljanje šine unutar super smanjene debljine ploče sa samo 100 mm ispod
donje kote stope šine.
100mm = 2x concrete cover + steel grid = 2x 40mm + 2x
Φ10
~30-40mm (depending on the adopted grout solution)
THE SYSTEM WITH THE
LOWEST ToR LEVEL
SISTEM SA NAJMANJOM
DIMENZIJOM DO KOTE ŠINE
33

34.

PANDROL QTrack® Applications: Tunnels (III)
PANDROL QTrack® Primena: Tuneli (III)
FLOOD GATES / ISPUSTI ZA VODU
Tunnels are exposed to floods in greater or lesser extent. Because of the
nature of the embedded rail system, the QTrack® is perfect to dovetail with
flood gates / Tuneli su u većoj ili manjoj mjeri izloženi poplavama. Zbog prirode
ugrađenog šinskog sistema, SISTEM je savršen za povezivanje sa ispustima za
vodu
34

35.

PANDROL QTrack® Applications: Stations
PANDROL QTrack® Primena: Stanice
More and more, new stations are becoming part of the culture of the cities as relevant trendsetting architecture buildings.
Among the several properties of the PANDROL QTrack®, the system perfectly integrates into this kind of architecture: Sve više i
više, nove stanice postaju deo kulture gradova i predstavljaju relevantne arhitektonske objekte u trendu. Među nekoliko svojstava
PANDROL Qtrack, sistem se savršeno integriše u ovu vrstu arhitekture:
The track is almost disappearing in the slab, providing an aesthetic and clean finishing aspect / Kolosek skoro nestaje u
ploči, pružajući estetski i čist izgled završne obrade
The system is totally maintenance-free / / Sistem je potpuno bez održavanja
The track surface is easily washable and resistant to industrial waste / Površina koloseka se lako pere i otporna je na
industrijski otpad
35

36.

PANDROL QTrack® Applications: Level crossings
PANDROL QTrack® Primena: Ukrštaji u nivou
There are many train alignments running on ballasted track, most of them in the
outer of the cities. These are still intersecting traffic roads in areas that should
still be compatible for running trains and traffic vehicles.
The use of the PANDROL QTrack® system is intelligently matching the demanding
constraints for both track and traffic operation:
From the trains operation point of view, the design of the track system can be
tuned to meet the required stiffness values. No tamping nor any other disruptive
track maintenance operations are needed
On the road traffic side, the rails are embedded in a slab with strong and durable
road finishing
36

37.

PANDROL QTrack® Maintenance (I)
PANDROL QTrack® Održavanje (I)
RAIL CORRUGATION / NABIRANJE ŠINA
The corrugation is the repetition of a rail wear pattern that leads to a reduced rail and wheel
lifetime as well as to an increase of rolling noise and potentially higher levels of vibration emission.
The use of continuous vertical soft and horizontally rigid embedded rail solutions as the PANDROL
QTrack® have been proven by third and independent studies to be a very effective approach to
control the corrugation growth rate
Corrugation is controlled when δ/y < 3%
Measurements performed after 7/70/700 days of operation have demonstrated this phenomena
RAIL REPROFILING / RECHARGING OF THE RAIL / REPROFILISANJE ŠINA/ OBNOVA ŠINA
In situ and in lab tests certify that the QT PROFILEs comply with recharging operations with no issues
37

38.

PANDROL QTrack®Maintenance (II)
PANDROL QTrack® Održavanje (II)
RAIL REPLACEMENT /ZAMENA ŠINE
In the uneven case that a rail needs to be replaced a fast intervention is possible:
slučajevima kada je potrebna zamena šine, moguća je brza intervencija
U
The absence of direct fasteners facilitates the rail replacement / Odsustvo pričvršćenja omogućava zamenu šine
Special shaped encapsulation allowing a rail replacement without damaging the surrounding concrete / Posebno
oblikovani elemnti omogućavaju zamenu šine bez oštećenja okolnog betona
Once the old rail removed, a new rail is placed equipped with smaller profiles to be fixed by liquid material
Kada je stara šina uklonjena, nova šina sa manjim profilom se fiksira primenom tečnog materijala
38

39.

PANDROL QTrack® Life Cycle Cost
PANDROL Qtrack Troškovi tokom eksploatacionog veka
The sum of all the unique characteristics of the PANDROL QTrack® system:
Cost effective, easy & straight forward installation process
Few components system in a top-down installation method by QT JIGs
High quality and lasting performance
Mechanical properties after severe repeated loading tests far below of permissible variation limits
Stray currents protection under all weather conditions
Thanks to the absence of clips and tie-bars and thanks to the improvement of the QT ELEC solution
Strong and reliable road finishing
Low maintenance system
Low and controlled corrugation growth rate
Grinding and rail re-profiling compatible
Replaceability of the rail
Makes of it:
39

40.

PANDROL QTrack®References
PANDROL Qtrack Reference
40

41.

Pandrol CDM Track
Sustaining the way
Hvala na pažnji
[email protected]
41
English     Русский Правила