Hydraulic Cylinders

1.

Hydraulic Cylinders
China · Yantai Future Automatic Equipments Co.
Ltd.

2.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Content
PART 1
Company Introduction
PART 2
FAST Products
PART 3
Technical Strength
PART 4
Manufacture Capacity
PART 5
Quality Control

3.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Part
One
Company
Introduction

4.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Overview
1973
SINCE
Located in Yantai, China, FAST is a
high-tech enterprise and service
provider of hydraulic components and
hydraulic-electric integrated solutions.
Hydro-electric integrated control technology
High-end pneumatic control technology
Over
3 Site
58,600m2
400
Employees

5.

Location
Third
Bran
Head
ch
quar
Facto
ter
ry in
4560
Mupi
0m2
ng
NanS
Un
hang
der
Fang
Cons
Bran
truct
ch
ion
Facto
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD

6.

New Site(Under Construction)
Cylind
Solar er and Resea
photo piston rch
voltai rod
and
High c
produ devel
Staff
Equip
stand
power ction opme
cante
ard
line
statio ment
nt en
industn
and center
and
rial
faciliti
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
• Independent chrome plating capability
• Address: Intersection of Zhongkai Road and Renhe Street, Muping
Distric, Yantai
• Investment: 320 million yuan
• Area: 26,000 square meters
• Annual Output: 200,000 sets of hydraulic cylinders and components

7.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
1983
Light Aluminium
Pneumatic Cylinder
Jan. 18th 1973
Yantai Pneumatic Works
1975
XZB Pneumatic Cylinder
1982
QGI Packing Machine
1st 10 years 1973-1982
1984
Bao Steel Supplier till Now
1986
QGAI, QGAII Pneumatic
Cylinder
1988
KQG, QGK Pneumatic
Actuator
1989
K Series Group Valves
National Enterprise
1997
1991
2000
JB/5923-91 National
Standard Composition
ISO9001 by DNV
resructured as Yantai
Future Automatic
Equipments Co., Ltd.
1992
915 Series Pneumatic
Cylinder; Supplier of
Mitsubishi Heavy
Industry
2nd 10 years (1983-1992)
1993
Hydraulic Cylinder
Manufacturer
2001
1995
F25 Series Group
Valves
3rd 10 years (1993-2002)

8.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
2005
Import & Export Licence
2006
National High-tech
Enterprise
Hydraulic Cylinders for
Garbage Trucks
2008
Blade Swing Hydraulic
Cylinder
2010
2011
YYFH Hydraulic Cylinder
2012
FAST Gain Famous Brand
of Hydraulic Cylinder
2013
Engineering Research Center of
Yantai
HPU982 HPU Certified by DNV
2014
Provincial Engineering Research
Center
2015
GB/T29490 Certification; Invention
Patents of Sequence Control
Multistage Ram, etc;
FSL HPU for Waste Incineration
2016
2018
Outstanding Contribution Award
by China Special Vehicle
Association;
Yearly Output 350,000pcs
Hydraulic Cylinders
2019
New PLM & ERP System
4th 10 years (2003-2012)
5th 10 years (2013-2022)
2020
Supplier of XCMG
2021
Application of AMEBA
Management
2022
Provincial Gazelle
Enterprise

9.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
National high-tech
enterprise
National intellectual
property advantage
enterprise
Provincial Technical
Center
Provincial Famous Brand
Provincial Famous Product
Provincial Pilot enterprise
integration management
Pneumatic engineering
Technical Center
Honors we gained

10.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Personnel Structure
16%
Research &
Development
62%
Manufacture
Department
7%
Inspection &
Quality Control
15%
Management
Personnel

11.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Brand Connotation
1
FAST Customer Response
respond to customer needs quickly and accurately
FAST Technological Innovation
2
3
keep up with customer needs, quickly follow the technological
development of the times
FAST Management Improvement
continuous learning management technology and improve
management capabilities

12.

Company Output
Hydraulic Cylinder (pcs)
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
13-year Trend of Output
300000
200000
100000
0
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023

13.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Part
Three
FAST
Products

14.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Pneumatic Cylinder
Hydraulic Engineering Services
What we
provide
Hydraulic Cylinder
Hydraulic System

15.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Industries we served
Environmental Vehicle
Car Lift
Aerial Work Platform
Truck Mounted Crane
Agricultural Machine
Construction Attachment
Rubber Machine
Solid waste treatment

16.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Our Customers Worldwide
Construction machinery industry giants & Leading companies in the sub-industry

17.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Application Settings
Aerial work machinery
in Construction Industry
Construction cranes
Earth-moving machinery
Piling machinery
Construction machinery
Tunnel machinery
Concrete machinery

18.

Aerial Work Platform (AWP)
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD

19.

Crawler Crane
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD

20.

Mini-Excavator
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD

21.

Underground Mining Loaders
Tipper
cylinder
Lifting
cylinder
Steering
cylinder
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD

22.

Underground Mining Loaders
Main specifications
client's name
DERUI
0.6 cube
√
1 cube
√
1.5 cube
√
2 cube
√
√
3 cube
√
√
√
3.5 cube
√
√
√
4 cube
√
√
6 cube
√
√
8 cube
ZHONGHONG
Under
development
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
KAMA
RUIXING
DALI
√
√
√
√
√
√
√
ANCHISES
√
√
√
√
JINYI

23.

Underground Mining Loaders
Other famous Underground Mining Loaders companies:
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD

24.

Underground Mining Truck
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Lifting cylinder
Steering cylinder

25.

Underground Mining Truck
client's name
DERUI
15 tons short
wheelbase
√
15 tons long
wheelbase
√
20 tons short
wheelbase
√
20 tons long
wheelbase
√
ZHONGHONG
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
RUIXING
DALI
√
√
√
√
√
√
Under
development
25 tons
30 tons
√
√
45 tons
Under
development
Under
development
√

26.

Underground Mining Truck
Other famous Underground Mining Truck companies:
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD

27.

Heading Drilling Rig
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Single arm tunnel drilling rig
Three-arm boring rig

28.

Heading Drilling Rig
烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Other famous Heading Drilling Rig companies:
our company has formed a long-term
cooperative relationship with ZEGA
Company, providing them with hydraulic
c y l i n d e rs re q u i re d fo r single -arm
tunneling drilling rigs, three-arm
tunneling drilling rigs, down-the-hole
drilling rigs and other equipment.

29.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Special Vehicle Industry
Application Settings
Garbage Truck
Hook Lift
Compressed Truck
Concrete Machinery
Arm-swing Truck
Sweeper
Side-loader
...

30.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Environmental Protection Industry
Application Settings
Refuse Incinerator
Compressed Garbage
Station
Underground
Garbage Station
Vertical Compressed
Garbage Sation
...

31.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
High-end Agriculture Industry
Application Settings
Round Baler
Stacker
Square Baler
Plough
Sowing Machinery
Sugarcane Harvester
Plant Protection Machine
Agricultural Attachments
...

32.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Rubber Machinery Industry
Application Settings
Vulcanizing machine
Calender
Internal mixing mill
Open mixing mill
Tyre building machine
Rubber kneader
...

33.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Part
Three
Technical
Strength

34.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Technology Development
67 people in Technology
Department
12 senior experts
38 advanced technician
5% of annual sales
revenue invested in R&D
electrical
automation
Technology
Department
intelligent
equipment
process
engineering
measurement
and testing
experiments

35.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Designing Software——
R&D Tools
SolidWorks
Force Analysis
Technical Management
——PLM system

36.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Partner Institutes
• We have established close cooperation of hydraulic production,
learning and research with several
domestic universities and colleges.
• We are currently the training base
of Yantai University and Yantai
Engineering & Technology College.

37.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Engineering
Laboratory of City
Yantai Hydraulic
Engineering Laboratory
since August, 2018

38.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Part
Four
Manufacture
Capacity

39.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Overview
1,034
sets
professional
equipments
15
workshops and
production lines
350,000
Annual Capacity
production lines
cylinders

40.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Headquarter
6 cylinder production lines
3 parts production lines
A cylinder assembly workshop
A hydraulic system
assembly workshop
Capable of producing large
cylinders, non-standard
cylinders and hydraulic
systems.

41.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Telescopic cylinder Production Line——Line No.6
The only double acting telescopic
hydraulic cylinder production line
in China.
Equipments: Boring and rolling
machines, welding robots, parts
cleaning equipment, testing and
inspection equipment, etc.
Daily output per shift : 30 pcs
(9-hour work schedule)
Annual output per shift : 9000 pcs

42.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Nanshangfang Production Lines
6 mass production line for high-standard
cylinders in Nanshangfang Factory.
Equipments: Welding robots, hydraulic
cylinder assembly bench, parts cleaning
equipment, testing and inspection
equipment, etc.
Annual output per shift : 20,000 pcs

43.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Equipments on production lines
CNC Machining Centre
Boring and Rolling Machine
Welding Robot
Automatic Cleaning Machine
Dust-free Assembly Room
Cylinder Testing Bench

44.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Hydraulic Station Assembly lines
Equipment: pipeline bending
equipment, valve block cleaning
equipment, etc.
Annual output of pneumatic control
system: 1000 sets
Annual output of hydraulic system:
2000 sets
Automatic Painting Lines
2 cylinder painting production lines
Online cleaning, spraying, and drying
All adopt ceramic cleaning technology
The proportion of paint adhesion to
level 1 is above 100%

45.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Part
Five
Quality
Control

46.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Certificate of Quality
Control Management
System
Running the ISO9001 quality
management system.
Working on VDA6.3 and national military
设计
standard quality system certification.
Passing ISO14001 environmental
management system certification

47.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Measurement & Detection
Municipal laboratory
Certificate of Shandong Institute of Metrology and Testing
(better than the second-level metrology certificate)
Inspection equipment: 55 sets
Testing ability:
physical, chemical and metallographical testing of metal
materials
oil cleanliness and moisture content test
tubing burst pressure test
vibration and noise measurement
roughness detection
chrome plating and painting performance
non-destructive testing (UT , MT, PT)
high/low temperature test
geometric tolerance, etc.

48.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Quality Control Through the Whole Process
Design
Manufacture
Cleaning
Assembly
Inspection
Painting
Package
Delivery

49.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Supply Chain
First-line cylinder and bar material
suppliers in China
设计 Seals: Parker,NOK, Hallite, Trelleborg
制造
Composite bearings: Xiamen Lanli
Components: well-known brands
worldwides
Ensure product quality from the source

50.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Material Control
制
设
计
造
Classification management of raw materials
Steel Inspection Report
Metal Tensile Report
Metallographic test Report

51.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
焊接部位 缸筒组件 切断检查结果
Process Control
19-12-541
零件名称
缸筒组件
计划号
顺序
检查部位
检查内容
检查结论
1
后盖-缸筒焊接
内部缺陷、熔入状态>0.5
合格
数量
1
检查员
李进明
检查时间
2019/12/13
1
批
准
制作
确认
承认
刘宏
何敏
李俊
计划号
检查者
检查部位
工件厚度
简图
10-348
刘宏
后盖+缸筒
7.5
缺陷位置
X
Y
-
-
李俊
报告编号
QA1911001
奥林巴斯
探伤 制造公司
仪 机 型
EPOCH XT
名称
70
度探头
探头
探头频率
5MHZ
厂家
美国泛美
楔块
型号 ABWM 7T- 70 °
根据AWS的dB值 D
判定基准
D=A-B- W/25.4-1 ×2
缺陷宽度
品质 AWS
A 缺陷灵敏度
等级 dB值 45度 70度
B Φ1.5基准灵敏度
I -6- -1 10
7
W Beam路程
II 0-4
15
10
III
5-7 20
15
基准灵
回波高度
IV
8-10 30
20
敏度
100 mm
缺陷指 加6dB后的距 测定范围
离
入射点
-mm
示高度
STB折射角度θ
70
SINθ=
注〉根据AWS的敏感
0.9397
COSθ=
度D在+12dB以上的
0.342
DATA全部记录 依 φ1.5基准灵敏度
85
据1个的DATA来决定 φ1.5 Beam距离
42.3
φ1.5探伤深度
是否为NG
14.47
深度测定15±0.7
14.47
Beam距离 缺陷深度
Y-Z
W
d
W*SINθ
-
批准
何敏
2号线
生产线
2019.11.5
日
期
焊接条件
探伤面的状态 涂层 有 无
θ
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
审核
UT检查成绩书
W Beam距离
Y 焊接中心到探头入射点距离
d 从探伤面到缺陷之间的距离
Z 从焊接中心到缺陷的方向距离
NO
制作
李进明
-
-
Z
Z
-
缺陷长度 测定灵敏度
L
dB
-
-
AWS
D
判定
#VALUE!
#VALUE!
#VALUE!
#VALUE!
无缺陷
无缺陷
无缺陷
无缺陷
特记
合格
说明
First article
inspection
Selfinspection
Spot
inspection
Finish
inspection
Cutting inspection and UT
inspection of welding process

52.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Process Control -- Neutral Salt Spray Test
Chromed Rod-Neutral salt spray test
NSS
Testing
GB/T6461-2002
72 H
Rating
10
GB/T10125-2012
500 H
Rating
10
Standard
NMIP

53.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Cleanliness Quality Control
制
设
计
造
Cleaning: parts cleaning
piston rod cleaning cylinder cleaning cleaning before welding cleaning after
welding cleaning before assembly
Assembly: Closed assembly environment to ensure assembly quality
Inspection: Real-time filtration of hydraulic oil in test bench , online monitoring of cleanliness

54.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Painting Process and Inspection
检查项目
来料检查
上件
预脱脂
脱脂
水洗1
检查基准
检查方式
检查工具
检验频次
目视
肉眼观察
全数检查
表面平整光滑 无杂质附
着 漏喷、流挂、缩孔等表
面缺陷
吹水
上装防护
涂装检查
热水洗
预烘干
下件
水洗3
底漆施工
冷却
陶化处理
底漆流平
烘干
水洗2
面漆施工
面漆流平
20 steps of
painting
process
Inspection on
appearance, color,
gloss, coating
thickness and
adhesion
外观
前后接手安装孔内无
锈蚀
钢印标识清晰
焊缝外观无缺陷
颜色
依据客户要求
色板对比
标准色板
每批次1条
光泽度
依据客户要求
客户无要求按70±10/60°
光泽度仪
YG 268光泽度仪
每批次1条
漆膜厚度
依据客户要求
客户无要求按≥60μm
漆膜厚度仪
TT260F1
漆膜厚度仪
1/30
百格法
刀片、3M 胶带
1/30
附着力 ≤1级

55.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Product Audit
Capability Index of Process
Inspection Instruction
Welding Instruction
System/
Process
Guarantee
Machining Operation
Instruction
Production Process Flow
Special Features List
FMEA Potential Failure
Mode Analysis
Control Plan

56.

烟台未来自动装备有限责任公司
YAN TAI FUTURE AUTOMATIC EQUIPMENTS CO.,LTD
Suitable and Safe Packaging
设计
制造

57.

Together for a Shared Future !
Contact Us
86-535-6523027
Quality Creates
Future
www.fasthydraulic.com
[email protected]
THANKS
FOR WATCHING