Presentation Zentr sapropel

1.

CENTRAL OFFICE :
Russia. Astrakhan. Ulyanova str., 67
www.sapropex.ru
www.saprex.ru
ph. +7 9275863826
e-mail: sapropex@mail.ru
saprex@rambler.ru
ITN 301700369731
PSRNSP 304301714600111

2.

NIKOLAY BYCHEK
OLEG PENKOVSKY
OLEG BASTRYKIN
CHAMZHAEV VLADIMIR
HEAD OF THE COMPANY
mining engineer,
geotechnologist, hydrogeologist.
candidate of Technical Sciences.
MAIN GEOTECHNOLOGIST
mining engineer,
geotechnologist, designer.
candidate of Technical Sciences.
MAIN GEOLOGIST, MECHANICAL
designer, communications
specialist, APSC, video
surveillance of processes
HEAD OF SUPPORT
Engineer
Work in the company – 34 years
Work in the company – 30 years
Work in the company – 15 years
Work in the company – 5 years

3.

1. SEARCH AND EVALUATION OF SAPROPEL DEPOSITS.
TECHNOLOGY DEVELOPMENT, DESIGN,
PRODUCTION OF EXTRACTION EQUIPMENT
AND PROCESSING EQUIPMENT OF SAPROPEL AND PEAT
2. TECHNOLOGY DEVELOPMENT, DESIGN,
PRODUCTION AND SUPPLY OF EQUIPMENT FOR OUTDOOR
MINING WORKS (QUARRIES), DOWNHOLE HYDRO-MINING,
UNDERGROUND AND HEAP LEACHING OF MINERAL RESOURCES
3. AUTHOR'S SUPERVISION OF PROJECTS, TECHNICAL
SUPPLY AND SPARE PARTS FOR EQUIPMENT SUPPLIED
COMPANY
4. RECULTIVATION AND RESTORATION OF SOILS

4.

SEARCH AND EVALUATION OF SAPROPEL DEPOSITS.
TECHNOLOGY DEVELOPMENT, DESIGN,
PRODUCTION OF EXTRACTION EQUIPMENT
AND PROCESSING EQUIPMENT OF SAPROPEL
AND PEAT.

5.

PRODUCTIVITY
200,
600,
1000,
1200 l/hour
DISTINCTIVE FEATURE:
With equivalent technical characteristics
with other equipment, our equipment is less energy-intensive
and 2-3.5 times cheaper than analogues

6.

DISTINCTIVE FEATURE:
With equivalent technical characteristics
with other equipment our equipment less energy-intensive
and 1.4 times cheaper than analogues.
PRODUCTIVITY:
From 5 to 56 t/hour for the finished product

7.

DISTINCTIVE FEATURE:
With equivalent technical characteristics
with other equipment our equipment less energyintensive and 2 times cheaper than analogues.
PRODUCTIVITY: from 120 to 800 m3 / h of pulp.
DRIVE: internal combustion engine, electric, hydraulic.

8.

There are no analogues
There are no analogues
There are no analogues
There are Chinese
and European
analogues, but at a
cost of 2.5-3.5 times
more
DISTINCTIVE FEATURE: for work on off-balance, small, hard-to-reach deposits with a depth of productive formation up
to 140 m. The cost of mining is 1.6-6 times cheaper than underground mining and open-pit mining.

9.

10.

The equipment is designed for
downhole hydro-mining of minerals
from placer and sedimentary
deposits, such as gold, platinum,
silver, zirconium, titanium, uranium,
sapphires, rubies, amber, salt, jet,
leonardite, sapropel, diamonds,
garnets, diatomites, glauconite, etc.
by small and medium-sized
businesses

11.

The installation is a mobile self-propelled tracked
a complex with auxiliary pumping and compressor equipment and a washing and
processing unit trailed to an off-road vehicle, all-terrain vehicle or a tractor, a set of
tools, hoses, casing pipes, materials for drilling and operating technological wells
with a depth up to 30-40 m.
The design capacity of the mini-installation (loose and medium erosion rocks) is from
5 to 22 m3 / hour of solid for washing and enrichment.
The delivery package includes :
1. technical design and specification of equipment (for possible replacement with
analogues of manufacturers from other countries at the site of work)
2. technological passport of work on a specific field under specific mining and
geological conditions
3. set of equipment :
- diesel self-propelled crawler drilling and mining mini- installation
-pumps with autonomous power supply for pressure water, complete
with hoses and nozzles
- self-powered compressor with hoses
connections to downhole equipment
- downhole hydro-mining and pumping tools (DHT), a variant of SW (single universal
well) or CH (cluster well hydro-mining)
- diesel electric generator
4. product passport, product warranty.
Additionally : mobile
trailer washing device, wheeled trailer

12.

SET
OF EQUIPMENT
As part
of a complete set
of equipment :
Self-propelled drilling and
mining installation
Downhole production tool
(DHT)
Pressure water pump
Compressor
Diesel electric generator
Additional to
the set :
- washing device
- trailer

13.

14.

STANDARD SIZES AND VARIETIES
DRILLING AND MINING INSTALLATION

15.

VARIETIES OF PRESSURE
WATER PUMPS
FOR INSTALLATION

16.

FOR PLACER AND SEDIMENTARY DEPOSITS OF GOLD, DIAMONDS,
PHOSPHORITE, PRODUCTIVE SANDS, AMBER, ETC.

17.

The equipment is designed for downhole hydromining (DHM) of minerals of placer and sedimentary
deposits, such as gold, platinum, amber, sands, PGS,
silver, zirconium, titanium, uranium, sapphires,
rubies, amber, salt, jet, leonardite, sapropel,
diamonds, garnets, diatomites, glauconite, etc. by
small and medium-sized businesses

18.

1 - drilling and mining self-propelled unit
2 - downhole hydro-mining tool
3 - compressor
4 - pressure water pump
5 - mobile electric generator
6 - water truck (if necessary)
7 - washing device (when ordering)
6
5
2
1
3
7
4

19.

The DHM equipment is a mobile self-propelled tracked or
pneumatic-propelled complex with auxiliary pumping and
compressor equipment and a washing and processing unit, a
set of tools, hoses, casing pipes, materials for sinking and
operating technological wells up to 140 m deep.
Design capacity (loose and medium washout rocks)
from 5 to 80 m3 / h on solid for washing and enrichment.
SCHEME
OF DOWNHOLE HYDRO-MINING
OF MINERAL RESOURCES

20.

The delivery package includes :
1. technical design and specification of equipment (for possible replacement with
analogues of manufacturers from other countries at the site of work)
2. technological passport for the production of works at a specific field under specific
mining and geological conditions
3. set of equipment :
- self-propelled crawler or pneumatic drilling and mining equipment
-pump with autonomous power supply for pressure water complete
with hoses and nozzles
-compressor with autonomous power supply with hoses for
connection to downhole equipment
- downhole hydro-mining and pumping tools (DHT), a variant of SW (single universal
well) or CH (cluster well hydro-mining)
- diesel electric generator
4. product passport, product warranty.
Additionally : mobile
trailer washing device, wheeled trailer

21.

22.

The proposal relates to innovative methods of geological testing and
mining of alluvial and sedimentary deposits, such as gold, diamonds,
other rare and precious metals and stones, phosphorite, diatomite,
leonardite, quartz and construction sands, etc. and is aimed at small
businesses in mining.
The development of a mineral Deposit is carried out by underground
chambers with pressure jets of industrial water from a technological well
drilled into the productive layer. Washing out and pumping out of the
hydraulic mixture from the chamber can be carried out through one
technological well or bush, where a pumping well is located in the center,
and washout wells are located along the perimeter of the bush.
Delivery set: technical design and equipment for
Specifications from the project. The project is carried out according to the
standards of the Russian Federation.
The equipment consists of a drilling and mining unit, a downhole hydromining projectile and an auxiliary kit. Serve the process of downhole
hydro-mining (DHM) 2 people.

23.

TECHNOLOGY OF DOWNHOLE
HYDRO-MINING OF MINERALS

24.

The most efficient technology of small downhole hydromining (DHM) of alluvial and sedimentary minerals is used :
1. on shallow deposits (up to 40-80 m) with a capacity of 515 m3 /h on solid with a category of host rocks up to IV-V,
2. during geological testing,
3. on low-power and small-area deposits,
4. on the development of off-balance and polymetallic
tailings of enrichment,
5. in hard-to-reach regions.
The installation time of the equipment at the field does not
exceed 2 hours.
In addition, the equipment completed with
a washing device

25.

Mineral extraction depth - up to 140 m,
Best conditions - up to 40 m
Service - 2 people.

26.

27.

28.

Terms of preparation of a technical project - up to 2.5 months.
Terms of manufacture and delivery of equipment - up to 2 months.

29.

30.

The technology was developed by a team of designers
under the control of the State Institute of Engineering,
Ph.D. Nikolai Dmitrievich Bychek, mining engineer,
geotechnologist, hydrogeologist (Russia. Astrakhan.
The Сenter for sapropel).
The design solution can be successfully applied to the
development of sedimentary and placer deposits of
gold, other rare and precious metals, as well
as agro-ores, such as phosphorites, leonardite, brown coal…
Working body in the process of mining useful
fossil protruding mechanical cutter combined
with hydraulic lifting of useful material pulp
and feeding it for enrichment with a slurry pump.
The depth of mining reaches up to 80 m,
productivity (on solid) - up to 112 m3/ h.
The equipment includes: crawler crane
self-propelled base, hydraulic cutter, unit
dehydration (enrichment).
The complex is served by 2 specialists.

31.

Hydraulic milling cutter:
• The massive construction guarantees high
performance even when working with difficult
soils.
• The long frame of the cutter guide provides
complete control over the orientation and
verticality of the cutter.
• Control of the cutter position is provided by
a tilt sensor with information displayed on a
monitor in the operator's cabin. The vertical
operation of the cutter is carried out with the
help of guide boards.

32.

Hydraulic cutter design
Movable
guide boards
Guide
frame
Position sensors
Vertical guides
Pressure
compensator
with sensors
Guides for the
formation of the
groove
The cutting
chain
Cogs
Submersible
pump
Hydraulic
motors
Cutting discs

33.

System for
measuring and
recording vertical
deviations

34.

Technological area
at the field

35.

Types of hydraulic cutters
Development of rocks from I to IX categories

36.

Dehydration(enrichment) unit
of mineral resources

37.

Included in the package:
- Technical design of the site of milling and hydraulic
mining of minerals, for example, placer gold.
Preparation time - no more than 2.5 months.
- Mining equipment according to the specification from the project.
Terms of production of the equipment - no more than 3 months.
Additionally:
- Delivery of equipment to the work site, installation, start-up
into operation.
- Training to work on the equipment of the service
staff

38.

39.

SPARE PARTS AND COMPONENTS
OF THE COMPLEXES
We provide Customers of our projects and
equipment with spare parts and
individual units of mining complexes
We give a guarantee for the supplied
equipment
We carry out the author's supervision of
the technology of mining operations
We train the Customer's personnel to
work technologically on the equipment
supplied by us