ПромышленностьПохожие презентации:
Leak detector. Maintenance manual
1.
발행일자 :2018. 10. 12
개정일자 :
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 1. Grease Lubrication Map
3.1.1 LEAK DETECTOR M/C
Grease Lubrication Map
Equipment Details
N
o.
1
Div.
Subject
LEAK DE
TECTOR Equip.
(Lower
Service
Part)
Target of Inspection
Checking
Point
Q’ty
[EA]
LM GUIDE
4 sections
4X6
1 / 246
RE Date
Lub
rica
tio
n
Cyc
le
(m
o.)
1
Oct. 01, 2018
Lubrication Base
Lubricant
AFF
Requ
Lead ired
Time Staff
Lubrication Amount
(min.)(pers
on)
Until finding Grease
the NEEDLE
10
1
Tool
(set)
Lubrication
GUN
전지사업본부
2.
발행일자 :2018. 10. 12
개정일자 :
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 1. Grease Lubrication Map
3.1.1 LEAK DETECTOR M/C
Grease Lubrication Map
Equipment Details
N
o.
Div.
Subject
CELL OU
Equip.
1 T TRANS
Service
FER
Target of Inspection
Checking
Point
Q’ty
[EA]
LM GUIDE
1 section
1
2 / 246
RE Date
Lub
rica
tio
n
Cyc
le
(m
o.)
1
Oct. 01, 2018
Lubrication Base
Lubricant
AFF
Requ
Lead ired
Time Staff
Lubrication Amount
(min.)(pers
on)
Until finding Grease
from the NEEDLE
10
1
Tool
(set)
Lubrication
GUN
전지사업본부
3.
발행일자 :2018. 10. 12
개정일자 :
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 1. Grease Lubrication Map
3.1.1 LEAK DETECTOR M/C
Grease Lubrication Map
Equipment Details
N
o.
Div.
Subject
CELL OU
Equip.
1 T CONV
Service
EYOR
Target of Inspection
Checking
Point
Q’ty
[EA]
SHAFT rotating part (BEARING HOUSI
NG)
1 section
2
3 / 246
RE Date
Lub
rica
tio
n
Cyc
le
(m
o.)
6
Oct. 01, 2018
Lubrication Base
Lubricant
AFF
Requ
Lead ired
Time Staff
Lubrication Amount
(min.)(pers
on)
Until finding Grease
from the NEEDLE
10
1
Tool
(set)
Lubrication
GUN
전지사업본부
4.
발행일자 :2018. 10. 12
개정일자 :
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 1. Grease Lubrication Map
3.1.1 LEAK DETECTOR M/C
Grease Lubrication Map
Equipment Details
N
o.
1
Div.
Subject
NG Ejecti Equip.
on
Service
Target of Inspection
Checking
Point
Q’ty
[EA]
LM GUIDE
1 section
1
4 / 246
RE Date
Lub
rica
tio
n
Cyc
le
(m
o.)
1
Oct. 01, 2018
Lubrication Base
Lubricant
AFF
Requ
Lead ired
Time Staff
Lubrication Amount
(min.)(pers
on)
Until finding Grease
from the NEEDLE
10
1
Tool
(set)
Lubrication
GUN
전지사업본부
5.
발행일자 :2018. 10. 12
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
개정일자 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 2. Defect Map
3.2.1 LEAK DETECTOR
<Instructions>
- After marking Defective Spot & the Detailed Defective Spot in the Equipment Layout as the form
below, fill in the form in a table.
- Complete all units related to the Defect part in the relevant equipment.
Defect Map
Proces Equip. Unit Na
No
s
Name
me
LGCWA LEAK DE CELL IN
#5
TECTOR
P&P
1
Part Name
Defe
ctiv
e
Spot
Defective Spot Details
CABLEVEYOR
1
Cableveyor & Guide Rail Contact
Part
Materi
al
RE Date
Expected Problem
Operation in the instrument
Nylon part is not working smoothly
Frame because of the defect in the
Cableveyor.
5 / 246
Cause
of
Impact
Defect
fricti
on
L
Oct. 01, 2018
Estimate
d Time
Level
for
of
Points
Replace
Signifi
ment
cance
3
L
Improvements
Visual Maintenance
after Eye-Mark
Frequ Period
Compl
ent
ical
etion
Inspec Inspec
Y/N
tion tion
Y
1 day
frict
ion
전지사업본부
6.
발행일자 :2018. 10. 12
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
개정일자 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 2. Defect Map
3.2.1 LEAK DETECTOR
<Instructions>
- After marking Defective Spot & the Detailed Defective Spot in the Equipment Layout as the form
below, fill in the form in a table.
- Complete all units related to the Defect part in the relevant equipment.
Defect Map
Proces Equip. Unit Na
No
s
Name
me
CELL
IN
TRANSFER
1
LGCWA LEAK DE
#5
TECTOR
Part Name
Defe
ctiv
e
Spot
Defective Spot Details
CABLEVEYOR
1
Cableveyor & Guide Rail Contact
Part
Materi
al
RE Date
Expected Problem
Operation in the instrument
Nylon part is not working smoothly
Frame because of the defect in the
Cableveyor.
6 / 246
Cause
of
Impact
Defect
fricti
on
L
Oct. 01, 2018
Estimate
d Time
Level
for
of
Points
Replace
Signifi
ment
cance
3
L
Improvements
Visual Maintenance
after Eye-Mark
Frequ Period
Compl
ent
ical
etion
Inspec Inspec
Y/N
tion tion
Y
1 day
frict
ion
전지사업본부
7.
발행일자 :2018. 10. 12
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
개정일자 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 2. Defect Map
3.2.1 LEAK DETECTOR
<Instructions>
- After marking Defective Spot & the Detailed Defective Spot in the Equipment Layout as the form
below, fill in the form in a table.
- Complete all units related to the Defect part in the relevant equipment.
Defect Map
Proces Equip. Unit Na
No
s
Name
me
LEAK
LGCWA LEAK DE DETECTOR
#5
TECTOR (Upper
Part)
1
Part Name
Defe
ctiv
e
Spot
Defective Spot Details
CABLEVEYOR
1
Cableveyor & Guide Rail Contact
Part
Materi
al
RE Date
Expected Problem
Operation in the instrument
Nylon part is not working smoothly
Frame because of the defect in the
Cableveyor.
7 / 246
Cause
of
Impact
Defect
fricti
on
L
Oct. 01, 2018
Estimate
d Time
Level
for
of
Points
Replace
Signifi
ment
cance
3
L
Improvements
Visual Maintenance
after Eye-Mark
Frequ Period
Compl
ent
ical
etion
Inspec Inspec
Y/N
tion tion
Y
1 day
frict
ion
전지사업본부
8.
발행일자 :2018. 10. 12
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
개정일자 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 2. Defect Map
3.2.1 LEAK DETECTOR
<Instructions>
- After marking Defective Spot & the Detailed Defective Spot in the Equipment Layout as the form
below, fill in the form in a table.
- Complete all units related to the Defect part in the relevant equipment.
Defect Map
Proces Equip. Unit Na
No
s
Name
me
LEAK
LGCWA
CELL OUT
DETECTO
#5
TRANSFER
R
1
Part Name
Defe
ctiv
e
Spot
Defective Spot Details
CABLEVEYOR
1
Cableveyor & Guide Rail Contact
Part
Materi
al
RE Date
Expected Problem
Operation in the instrument
Nylon part is not working smoothly
Frame because of the defect in the
Cableveyor.
8 / 246
Cause
of
Impact
Defect
fricti
on
L
2018.07.14
Estimate
d Time
Level
for
of
Points
Replace
Signifi
ment
cance
3
L
Improvements
Visual Maintenance
after Eye-Mark
Frequ Period
Compl
ent
ical
etion
Inspec Inspec
Y/N
tion tion
Y
1 day
frict
ion
전지사업본부
9.
발행일자 :2018. 10. 12
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
개정일자 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 2. Defect Map
3.2.1 LEAK DETECTOR
<Instructions>
- After marking Defective Spot & the Detailed Defective Spot in the Equipment Layout as the form
below, fill in the form in a table.
- Complete all units related to the Defect part in the relevant equipment.
Defect Map
Proces Equip. Unit Na
No
s
Name
me
LEAK
LGCWA
NG
DETECTO
#5
Ejection
R
1
Part Name
Defe
ctiv
e
Spot
Defective Spot Details
CABLEVEYOR
1
Cableveyor & Guide Rail Contact
Part
Materi
al
RE Date
Expected Problem
Operation in the instrument
Nylon part is not working smoothly
Frame because of the defect in the
Cableveyor.
9 / 246
Cause
of
Impact
Defect
fricti
on
L
2018.07.14
Estimate
d Time
Level
for
of
Points
Replace
Signifi
ment
cance
3
L
Improvements
Visual Maintenance
after Eye-Mark
Frequ Period
Compl
ent
ical
etion
Inspec Inspec
Y/N
tion tion
Y
1 day
frict
ion
전지사업본부
10.
발행일자 :2018. 10. 12
개정일자 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
표준번호 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 3. Vibration Source Map
3.3.1 LEAK DETECTOR
<Instructions>
- After marking Vibration Source & the Detailed Vibration Section in the Equipment Layout as the
form below, fill in the form in a table.
- Complete all units related to the vibration source in the relevant equipment.
Vibration Source Map
RE Date
2018.07.14
1
2
Vibra
tion
N Proc Equip. Unit N Part Na Sourc
o ess Name ame
me
e
Secti
on
1
LGCWA LEAK DETEC CELL IN
#5
TOR
P&P
Driving
MOTOR
1
Vibration Source
Section Details
Driving MOTOR (SERVO MOTOR)
Expected Problem
Unable to transfer CELL because of the
defect in the MOTOR
10 / 246
Cause
of
Vibrat
ion
Sourc
e
Estimate
d Time
for
Impact
Replace
ment
MOTOR Equipmen
10 min.
Driving t Defect
Points
Level
of
Signifi
cance
Improvements
M
Visual Maintenance
after Eye-Mark
Freque Periodi
Compl
nt
cal
etion
InspectInspect
Y/N
ion
ion
Y
Once/ Once/
6M
6M
전지사업본부
11.
발행일자 :2018. 10. 12
LGCWA #5 LEAK DETECTOR
Maintenance Manual
개정일자 :
표준번호 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 3. Vibration Source Map
3.3.1 LEAK DETECTOR
<Instructions>
- After marking Vibration Source & the Detailed Vibration Section in the Equipment Layout as the
form below, fill in the form in a table.
- Complete all units related to the vibration source in the relevant equipment.
Vibration Source Map
1
RE Date
2
1
3
7
8
5
Driving
MOTOR
3
4
6
Vibra
tion
N Proc Equip. Unit N Part Na Sourc
o ess Name ame
me
e
Secti
on
LGCWA LEAK DETEC CELL IN
#5
TOR
CONVEYOR
2 대칭
4
5
1
2018.07.14
1
Vibration Source
Section Details
Driving MOTOR (SERVO MOTOR)
Expected Problem
Unable to transfer CELL because of the
defect in the MOTOR
11 / 246
7
6
Cause
of
Vibrat
ion
Sourc
e
Estimate
d Time
for
Impact
Replace
ment
MOTOR Equipmen
10 min.
Driving t Defect
Points
Level
of
Signifi
cance
Improvements
M
Visual Maintenance
after Eye-Mark
8
Freque Periodi
Compl
nt
cal
etion
InspectInspect
Y/N
ion
ion
Y
Once/ Once/
6M
6M
전지사업본부
12.
발행일자 :2018. 10. 12
개정일자 :
표준번호 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 3. Vibration Source Map
3.3.1 LEAK DETECTOR
<Instructions>
- After marking Vibration Source & the Detailed Vibration Section in the Equipment Layout as the
form below, fill in the form in a table.
- Complete all units related to the vibration source in the relevant equipment.
Vibration Source Map
RE Date
2018.07.14
1
1
Vibra
tion
N Proc Equip. Unit N Part Na Sourc
o ess Name ame
me
e
Secti
on
1
LGCWA LEAK DETEC CELL IN
#5
TOR
TRANSFER
Driving
MOTOR
1
Vibration Source
Section Details
Driving MOTOR (SERVO MOTOR)
Expected Problem
Unable to transfer CELL because of the
defect in the MOTOR
12 / 246
Cause
of
Vibrat
ion
Sourc
e
Estimate
d Time
for
Impact
Replace
ment
MOTOR Equipmen
10 min.
Driving t Defect
1
Points
Level
of
Signifi
cance
Improvements
M
Visual Maintenance
after Eye-Mark
Freque Periodi
Compl
nt
cal
etion
InspectInspect
Y/N
ion
ion
Y
Once/ Once/
6M
6M
전지사업본부
13.
발행일자 :2018. 10. 12
개정일자 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
표준번호 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 3. Vibration Source Map
3.3.1 LEAK DETECTOR
<Instructions>
- After marking Vibration Source & the Detailed Vibration Section in the Equipment Layout as the
form below, fill in the form in a table.
- Complete all units related to the vibration source in the relevant equipment.
Vibration Source Map
Vibra
tion
N Proc Equip. Unit N Part Na Sourc
o ess Name ame
me
e
Secti
on
1
LGCWA LEAK DETEC CELL OUT
#5
TOR
TRANSFER
Driving
MOTOR
1
Vibration Source
Section Details
Driving MOTOR (SERVO MOTOR)
Expected Problem
Unable to transfer CELL because of the
defect in the MOTOR
13 / 246
RE Date
Cause
of
Vibrat
ion
Sourc
e
Estimate
d Time
for
Impact
Replace
ment
MOTOR Equipmen
10 min.
Driving t Defect
Points
2018.07.14
Level
of
Signifi
cance
Improvements
M
Visual Maintenance
after Eye-Mark
Freque Periodi
Compl
nt
cal
etion
InspectInspect
Y/N
ion
ion
Y
Once/ Once/
6M
6M
전지사업본부
14.
발행일자 :2018. 10. 12
개정일자 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
표준번호 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 3. Vibration Source Map
3.3.1 LEAK DETECTOR
<Instructions>
- After marking Vibration Source & the Detailed Vibration Section in the Equipment Layout as the
form below, fill in the form in a table.
- Complete all units related to the vibration source in the relevant equipment.
Vibration Source Map
Vibra
tion
N Proc Equip. Unit N Part Na Sourc
o ess Name ame
me
e
Secti
on
1
LGCWA LEAK DETEC CELL OUT
#5
TOR
CONVEYOR
Driving
MOTOR
1
Vibration Source
Section Details
Driving MOTOR (SERVO MOTOR)
Expected Problem
Unable to transfer CELL because of the
defect in the MOTOR
14 / 246
RE Date
Cause
of
Vibrat
ion
Sourc
e
Estimate
d Time
for
Impact
Replace
ment
MOTOR Equipmen
10 min.
Driving t Defect
Points
2018.07.14
Level
of
Signifi
cance
Improvements
M
Visual Maintenance
after Eye-Mark
Freque Periodi
Compl
nt
cal
etion
InspectInspect
Y/N
ion
ion
Y
Once/ Once/
6M
6M
전지사업본부
15.
발행일자 :2018. 10. 12
개정일자 :
LGCWA #5 LEAK DETECTOR
Maintenance Manual
표준번호 :
Rev.
: 1.0
CH 3. Five Types of Equipment Map
Article 3. Vibration Source Map
3.3.1 LEAK DETECTOR
<Instructions>
- After marking Vibration Source & the Detailed Vibration Section in the Equipment Layout as the
form below, fill in the form in a table.
- Complete all units related to the vibration source in the relevant equipment.
Vibration Source Map
Vibra
tion
N Proc Equip. Unit N Part Na Sourc
o ess Name ame
me
e
Secti
on
1
LGCWA LEAK DETEC NG Ejecti Driving
#5
TOR
on
MOTOR
1
Vibration Source
Section Details
Driving MOTOR (SERVO MOTOR)
Expected Problem
Unable to transfer CELL because of the
defect in the MOTOR
15 / 246
RE Date
Cause
of
Vibrat
ion
Sourc
e
Estimate
d Time
for
Impact
Replace
ment
MOTOR Equipmen
10 min.
Driving t Defect
Points
2018.07.14
Level
of
Signifi
cance
Improvements
M
Visual Maintenance
after Eye-Mark
Freque Periodi
Compl
nt
cal
etion
InspectInspect
Y/N
ion
ion
Y
Once/ Once/
6M
6M
전지사업본부