Product profile. Injection system cold runner

1.

Product profile
Y O U R
R E L I A B L E
P A R T N E R
Design for manufacturability
of
Responsible person / Department:
Part size (L*W*H) :
Part size (L*W*H) :
150.93X32.65X160 mm
150.93X30.65X160 mm
JustinJian / Project department
g status:
Process
Release for inquiry
Release for design
Steel order
Release for tool handling and manufacturing
Data 3D version: Rev.
/
See right picture for rev No.”
Data 2D version: Rev.
/
See right picture for rev No.”
Report version: Rev.
Report date:
02
2023-07-03
Part size (L*W*H) :
34X17.5X40.5 mm
Part size (L*W*H) :
Part size (L*W*H) :
34X17.5X40.5 mm
19X6X19.6 mm
www.hanking-mould.com
表单编号 YF-FM-GM-06-02 A1
第1页/共16页

2.

目录
1. Directory
No.
Content
内容
/
DFM Cover
封面
P
01
1
Directory
目录
P
02
2
General Information
基本信息
P
03
3
Parting line
开模方向, 分型线
P
04-06
4
Gate location & type
进胶位置和类型
P
07-09
5
Mold Layout
排位布局
P
10
6
Slider or lifter
行位或斜顶
P
11-14
7
Inserts location
镶件布局
P
15
8
Ejection location
顶针排布
P
16-17
9
Surface finishing
表面要求
P
18
10
Angle draft analyze
斜度拔模分析
P
19-23
11
Wall thickness analyze
产品厚度分析
P
14-29
12
Engraving layout
晒字布局
P
30
13
Additional information in 2D part drawing tolerance
2D公差及其它要求
P
31
14
Part design issues and optimization proposal
产品问题点及设计优化建议
P
32-35
15
The end
结束
P
36
Page / 页码
www.hanking-mould.com
表单编号 YF-FM-GM-06-02 A1 第2页/共16页

3.

2. General Information
基本信
息
序号 / No.
内容
1
项目名称
Project Name
n/a
2
产品编号
Part NO
n/a
Contents
Specification
3
产品名称
Part name
Bottom_REV.A / Cover REV.B /
Bearing Housing / Left Wing /
Right Wing
4
模具编号
Mold Number
Y038-06
5
胶 料
Raw Material
ABS
6
缩水率
Shrinkage
1.05%
7
型腔数量
No. of Cavities
1+1+2+1+1
8
机台吨位
Injection machine
n/a
9
试 模机台
Trial machine at Hanking
200T
10
进胶方式
Injection system
cold runner
11
热流道品牌
Hot runner brand
n/a
12
表面要求
Surface requirement
SPI B2
13
内模钢材型号
Cavity and core steel
P20
Yuanfang remark
Customer remark
Please confirm
www.hanking-mould.com
表单编号 YF-FM-GM-06-02 A1 第3页/共16页

4.

3. Parting line
www.hanking-mould.com
分型面
Cover REV.B
CAVITY
CORE
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第4页/共16页

5.

3. Parting line
分型面
Bottom_REV.A
www.hanking-mould.com
Right Wing
CAVITY
CORE
CORE
CAVITY
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第4页/共16页

6.

3. Parting line
分型面
Left Wing
www.hanking-mould.com
Bearing Housing
CAVITY
CORE
CORE
CAVITY
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第4页/共16页

7.

4. Gate location & type
进胶位置入方式
Cover REV.B
www.hanking-mould.com
Cold runner to banana gate. To avoid the residual of the gate affecting the
assembly, we propose to reduce material to make as the recess
5*1.5*0.5mm.
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第5页/共16页

8.

4. Gate location & type
进胶位置入方式
Bottom_REV.A
www.hanking-mould.com
Cold runner to banana gate. To avoid the residual of the gate affecting the
assembly, we propose to reduce material to make as the recess 5*1mm.
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第5页/共16页

9.

4. Gate location & type
www.hanking-mould.com
进胶位置入方式
Cold runner to sub gate
Cold runner to side gate
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第5页/共16页

10.

5. Mold layout
www.hanking-mould.com
模具排位
TOP
550
450
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第6页/共16页

11.

6. Sliders or Lifters
www.hanking-mould.com
行位/斜顶
Cover REV.B
Lifter
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第7页/共16页

12.

6. Sliders or Lifters
www.hanking-mould.com
行位/斜顶
Bottom_REV.A
Lifter
Slider
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第7页/共16页

13.

6. Sliders or Lifters
www.hanking-mould.com
行位/斜顶
Slider
Slider
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第7页/共16页

14.

6. Sliders or Lifters
www.hanking-mould.com
行位/斜顶
Slider
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第7页/共16页

15.

7. Inserts Location
www.hanking-mould.com
镶件布局
Bottom_REV.A
Insert
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第8页/共16页

16.

8. Ejection location
顶出分析
Cover REV.B
www.hanking-mould.com
Bottom_REV.A
EP
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第9页/共16页

17.

8. Ejection location
www.hanking-mould.com
顶出分析
EP
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第9页/共16页

18.

9. Surface finishing
www.hanking-mould.com
表面要求
Please provide surface requirement information for the parts
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第10页/共16页

19.

10. Angle draft analyze
出模斜度分析
Cover REV.B
www.hanking-mould.com
Draft angle is ok
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第11页/共16页

20.

10. Angle draft analyze
出模斜度分析
Bottom_REV.A
www.hanking-mould.com
Draft angle is ok
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第11页/共16页

21.

10. Angle draft analyze
www.hanking-mould.com
出模斜度分析
Draft angle is ok
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第11页/共16页

22.

10. Angle draft analyze
www.hanking-mould.com
出模斜度分析
Draft angle is ok
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第11页/共16页

23.

10. Angle draft analyze
www.hanking-mould.com
出模斜度分析
Draft angle is ok
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第11页/共16页

24.

11. Wall thickness analyze
厚度分析
Cover REV.B
www.hanking-mould.com
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第12页/共16页

25.

11. Wall thickness analyze
厚度分析
Bottom_REV.A
www.hanking-mould.com
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第12页/共16页

26.

11. Wall thickness analyze
www.hanking-mould.com
厚度分析
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第12页/共16页

27.

11. Wall thickness analyze
www.hanking-mould.com
厚度分析
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第12页/共16页

28.

12. Engraving layout
www.hanking-mould.com
晒字布局
If there is any engraving requirement for the parts,
please provide them.
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第13页/共16页

29.

13. 2D part drawing tolerance 2D公差及其它要求
www.hanking-mould.com
n/a
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第14页/共16页

30.

14. Part issues and proposal
www.hanking-mould.com
产品问题点
After modification
The radius 0.5 in the red areas need to be
removed otherwise there is sharp steel on the
lifter
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第15页/共16页

31.

14. Part issues and proposal
www.hanking-mould.com
产品问题点
After modification
The radius 0.5 in the red areas need to be
removed otherwise there is sharp steel on the
lifter
If agree put ‘YES’, if not agree put ‘NO’
YES or NO
表单编号 YF-FM-GM-06-02 A1 第15页/共16页

32.

www.hanking-mould.com
The-END
THANK YOU
FOR YOUR REVIEW
HanKing Mould Engineerng Ltd.
Guangdong Yuanfang Technology Industry
Co., Ltd.
ISO 9001:2015 Certificated Corporation
Add: No 4, BeiQu Road, ChenCun village, Humen town, Dongguan
City.Guangdong Province China.
表单编号 YF-FM-GM-06-02 A1 第16页/共16页
[email protected]