MIEKE 3 Presentation E

1. Training

Control system
MIKE3
Training
B-/K-/BA Machines
MIKE controlled
E. Waag 12.3.08

2. Introduction

Training
Introduction
Control system
MIKE3
• Hardware concept with MIKE
• Presentation of components
• Terms and definitions
• Software Features
• Userlevel
• Service level
• Some parameters

3. Basic hardware concept

Training
Control system
MIKE3

4. HW-Concept incl. options

Training
Control system
MIKE3
Operator Panel
0
MIKE2-E/A1
1
CAN-Bus
2
3
4
E/A3-Board
Flach
-band
E/A3-Board
Tank Board 1
Tank Board 2
Input Digital
5
E/A3-Board
E/A3-Board
Output
Input Digital
Filling PAR
NiederdruckschalterAbschaltung
Compressor
Drain pump PW (opt.)
Heating PAR
Hochdruckbegrenzer
Circulation pump
Drain pump rest (Opt.)
Output
Trouble ...
NiederdruckschalterEnteisung
Fan
Trouble ...
HochdruckschalterLeistungsregul.
Valve Heißgasbypass
Input Digital
Output
StörungAbluftgebläse
Trouble ...
Final Rinse 2
Watermeter FR2
Heating FR2
Störung Verdichter
Impulse Start FR2
Heatibng2 FR2
StörungZirkulationspumpe
Dosing FR2
Input Analog
Tank Board 6
Power
Supply
Unit
MIKE2-CPU2
Input Analog
Temp. FR2
Temp. 3
Temp. 2
Temp. 4
Example with
FR2
Example with
Heat Pump
Input Analog
Example with
Drain pump

5.

Training
Control system
MIKE3
Presentation of
Components
• Sensor touch panel
• MIKE2-CPU2 (incl. LCD)
• MIKE2-E/A1
• MIKE2-E/A3
• MIKE2-NET1
• Tank level control board

6. Touch Panel

Training
Control system
MIKE3
• Size 177 x 305 mm
• LED‘s are integrated in panel

7. Touch panel at feeding section

Training
Touch panel at feeding section
Control system
MIKE3
• Size 85 x 50 mm
• Icons separatly changeable
•3 Keys + 3 LED‘s:
Key 1
: Operation on/off resp. Restart at cycle pause
Keys 2 + 3 : Optional for various wash combinations , ex. pot washing program

8. MIKE2-CPU2-Board

Training
Control system
MIKE3
• Size 130 x 90 mm
• LCD 4x20 characters
• Internal Communication to
EA-boards via CAN-Bus
• Communication external
via RS232 (RJ11-Connector)
via IR-interface (wireless)
• Operation Panel connected

9. MIKE2-E/A1-Board

Training
Control system
MIKE3
• Size 75 x 150 mm
• 8 dig. input, 4 input for conductivity, 2 temperature sensor, 1 analog input for tank level
• 6 Relay (16A) potential-free, 6 Relay (5A) not potential-free

10. MIKE2-E/A3-Board

Training
Control system
MIKE3
• Size 75 x 150 mm
• 8 digital Input, 4 input for temperature sensor
(alternatively via tank board connectable)
• 1 Relay (16A) potential-free, 7 Relay (5A) not potential-free

11. MIKE2-NET1-Board

Training
Control system
MIKE3
• Size 79 x 81 mm
• Electronic power supply
for input voltage range
180 – 265 V , 47 – 63 Hz
• Power output max. 50 W
12V DC for CPU + I/O-Boards
24V DC for Sensors

12. Tank level control board

Training
Control system
MIKE3
• Size 88x96 mm
• PCB‘s already used in
previous CC control

13. MIKE 3 - KMM

Training
Control system
MIKE3
• Power supply
24V DC
• SD-Card for archivation of
- I/O documentation
- Operating log
• Interface external PC/machine
via
- RS422
- LAN
- WLAN
- GPRS

14. CC-InSight / CC-Log

Training
Control system
MIKE3

15. Terms and Definitions

Training
Control system
MIKE3
Extraction
CSS-Top
Input
(option)
trsp-direction
Pre wash
(PW)
(option)
Wash
tank 2
(WT2)
Wash
tank 1
Pumpedaux. rinse
(WT1)
(PAR)
(Option)
Conveyor system
Final
rinse
(FR)
Drying
(BD)
(Option)
Output

16. Software-Features

Training
Software-Features
Control system
MIKE3
All known options/types are programmable
Impulse controlled activating of individual components
Display of temperatures are programable/customizing
All Heating control cycles via parameter changeable
Date- and Time Display
Statistics / operating hours / operating log
Error / Warning statistics
Running time of all electrical controlled outputs
Languages changeable when downloaded to CPU
Emergency program possible in case of EEPROM-Error
Interactive programming via touch panel

17. Level 1

Training
Control system
MIKE3
Code entry
CodeComparing
Verschiedene Berechtigungsebenen über
Codeeingabe erreichbar:
User
Level 1
> Bedienerebene
- Setting parameters view/change
- Reverse conveyor
- Set date and time
- Rinse water measuring (1 min.)
- Refilling cycles (Option)
> Serviceebene (Haustechniker)
Technician
or
Administation
Level 2 or 3)
Changing depends on User level :
- Transport view/change
- KV view/change
- PW
(pre EA-Zuordnung
wash) view/change
VA (incl.
VA) sichten/ ändern
- WT 1.. 7 (wash
tank) view/change
(incl. EA-Zuordnung
WT) sichten/ ändern
- PAR
aux. rinse) view/change
PKSP(pumped
(incl. EA-Zuordnung
PKSP) sichten/ ändern
- FR
view/change
KSP1,2
1,2(Final
(incl.rinse)
EA-Zuordnung
WT) sichten/ändern
- Drying
view/change
Trocknung
(incl. EA-Zuordnung Trocknung) sichten/ändern
- Heating
pump (incl.
Wärmepumpe
(incl. EA-Zuordnung
EA-Zuordnung Wärmp.)
Wärmp.) view/change
sichten/ändern
- Global
I/O-Assignment
view/change
Zuordnung
E/A Allg./Trsp.
sichten/ändern
- Washprogram
Spülprogramme1 1.. ..2020view/change
sichten/ ändern
> Konfigurationsebene (geschultes
Servicepersonal)
> Maschinendatenebene (Entwicklung)

18. Level 1

Training
Level 1
Control system
MIKE3
Accessible parameter s
- Change Language
- Set date and time
- LCD-settings (backlighting/contrast)
- Weekly programm ( automatic filling)
- Option:Reverse conveyor (B-tronic: if FC present)

19. Level 2

Training
Control system
MIKE3
Level 2
Accessible parameters
- Reset maintenance , counters and meters
- Impulse start system of machine components
programmable
- Temperature settings changeable
- Temperature sensors adjustable
- Temperature display programmable
- Overfill time or Refill time programmable
- Refilling cycles visible
- Rinse water manual measuring.
- Allocation of wash combinations to program keys
- ....