Formal offer for the Horizontal Pouch-Form-Fill-Seal With Side Spout Machine

1.

Formal offer for the Horizontal Pouch-Form-Fill-Seal With Side Spout Machine
Doypack Duplex model
Phone +86-18116333283 Willie Zheng
Web www.huapackgroup.com
E-mail: willie@huapackgroup.com
Address: No. 2455 Huachang Road, Songjiang District, Shanghai,China

2.

Shanghai Huacheng Packaging Machinery Co., Ltd. was founded in 2015 and is located at No. 2455 Huachang Road,
Songjiang District, Shanghai. Is a research and development, production, sales, service integrated enterprise; the
company has been serving the food, sugar products, special medical, pharmaceutical, healthcare, dairy, daily
chemicals, agrochemicals and other industries since its inception
Our main products are horizontal roll film packaging machine, bagging machine, stand-up pouch roll film packaging
machine. The equipment produced can adapt to a variety of packaging materials, such as PE \ PET \ PA \ AL \ EVOH
\ CPP and other more common composite film; can adapt to the packaging of materials including liquids, powders,
granules, solids, etc.; the production of packaging machines can be combined with a variety of measuring equipment,
combined weighing, metering pumps, flow meters, auger filler, linear scales, etc.; the equipment design of various
ergonomics to facilitate the maintenance of maintenance and hygiene. Easy to clean up, no hygienic dead ends.
Qualification
Since the establishment of the company, we have assisted more than a hundred pharmaceutical companies to pass the
GMP certification. We have rich experience in the control of dust in filling, high and low temperature liquid filling,
solid granular material dispensing; the production of equipment to support IQ, DQ, OQ, PQ, CSV, CE and other
certifications.
At the same time, we also strictly implement the FAT, SAT and other work; for the use of the Internet of Things is
more leading, some of the equipment produced to support SCADA/WCCS/Profinet and other communication
protocols, and can be the mainstream of modern factories and MES intelligent management of collaborative
operations.

3.

Development history of Shanghai HuaCheng:
On 26th August 2015 the company was formally established in Shanghai, China
2016 Completed part of the product development work including 180NG, single station packaging machine,
automatic carton loading machine
In 2017 took the lead in the nut industry to complete the multi-material proportioning of packaging, to solve the
problem of poor accuracy of small grams of nuts packaging;
In 2018 entered the daily chemical industry to serve the stars such as Longrich, Mengjiaolan, Red Little Elephant
and so on;
2019 into the dairy industry first with the bright to obtain cooperation, and then served Mengniu, Yili, Miao Fei
and other enterprises;
In 2020, we entered the pharmaceutical industry and served more than 100 pharmaceutical companies across the
country, helping to complete GMP certification, equipment supply, upgrading and transformation.
In 2021, the company completed the sales and production of 150 sets of prefabricated bag packaging machine,
roll film packaging machine and stand-up pouch packaging machine;
By 2022, we will have achieved great results in health, specialty medicine and pet food.
During 2015-2023, we obtained many software copyrights and utility invention patents;
In 2023, we won the honors of Shanghai innovative small and medium-sized enterprises, specialty small and
medium-sized enterprises, and group standard drafting unit.

4.

5.

Some of our customers

6.

Product Specification
1. Condensed milk with sugar
1. Condensed milk with sugar 2. Product temperature during packaging - 20±2℃
3. Maximum
width 600 mm, Roll core diameter 76 mm
2. Product temperature during
packaging -roll
20±2℃
4. Package
type -76DoyPack
with 45° corner cap
3. Maximum roll width 600 mm, Roll
core diameter
mm
5. Combined
4. Package type - DoyPack
with 45° (C/LDPE)
corner cap - transparent polyethylene terephthalate film
12 μm + 7 μm foil + transparent polyethylene film 120 μm
5. Combined (C/LDPE) - transparent polyethylene terephthalate film
Package size
110μm
x 165 mm at a dose of 270 g
12 μm + 7 μm foil + transparent 6.
polyethylene
film-120
Product
dosage - 250 ± 50 g,
6. Package size - 110 x 165 mm at a dose of7.270
g
7. Product dosage - 250 ± 50 g,
8. Dosing accuracy - ± 1%
8. Dosing accuracy - ± 1%

7.

Equipment Features
1. Complies to the hygienic standards of the food industry
2. Easy cleaning abilities due to the open machine construction
3. Full access from the front of the machine for easy monitoring, and maintenance.
4. Reduction of corners, ridges with smooth surfaces to avoid accumulation of dirt
5. Free add a module: gas flushing, date coding all in one line
6. Reel Diameter should be 600mm
7. Step-by-step installation instructions, Operating and service manuals, Pneumatic and electric diagram
8. Maintenance manual, Error and malfunction manual with descriptions and remedies,
9. Document for third-party devices(in English),

8.

Operational Drawing

9.

Technical Data
Items
Packaging Parameters
Stand-up Pouch-Form-Fill-Seal
HC-240SD
Min. W*H/L
90×125mm
Max. W*H/L
120×250mm
Filling Capacity(Max.)
500ml
Packaging Capacity(p/min)
80
Film Thickness
60-180ų
Maximum outer diameter of roll film
500mm
Inner diameter of roll film
70-80mm
Equipment Specifications
Machine size (length*width*height)
Working conditions
7200mm×1200mm×1800mm
2500kg
Total weight of the machine
Ambient temperature
-10℃— 55℃
Relative humidity (non-condensing state)
85% below
voltage
AC380V、50Hz
0.6-0.7Mpa
Air pressure
Air consumption
Main power
400L/min
10Kw

10.

Independent Unwinder
1. Adopt air expansion shaft to fix the roll,
easy to load and unload
2. CNC made Powerless roller, low resistance and
high concentricity
3. Multi-layer floating rollers to control
tension and prevent film drop
4. With independent film release motor
5. Special unwinding high and low limit sensors
to control the start and stop of unwinding
6. Independent film splicing platform
7. Millimeter-level deflector to prevent the package from
running off and the bag from showing white
8. Hook bottom stand-up pouch formers with waste Collector
9. UV sterilization, can extend the shelf life of the product
10. Servo-assisted film pulling ensures flatter packages
11. High-precision non-powered inversion roller, low resistance,
smoother film walking

11.

Accurate Film Alignment
1. Forming triangle with film alignment system
2. Perfect film alignment
3. Alignments in real time

12.

HMI Recipes Screen
1. Display instruction manual and trouble shootings.
2. The intuitive interfaces, this allows to control all functions of the
machine, change fill dose, modify the temperature of the respective seal
bars, increase or decrease the speed of the machine as well as to obtain
all production data, machine efficiency etc.

13.

Cold Press Shaping
When forming bag, the cold press shaping enables the 4 sides
films fit each other perfectly.
Brand Industrial Water Chiller , And cold water circulation is
required.

14.

Photo eye registration
1. Omron brand
2. Used to detect the position of the color code.
3. The film stop position is accurate, and the cut film is
more accurate.

15.

Vertical &Bottom sealing bars
The walking beam is servomotor-controlled, while the vertical sealing is not.
It has four Vertical Sealing Bars and Two Bottom Sealing Bars
1. Enables for improved sealing quality and easier maintenance
2. Bag size can be adjusted without disassembly according to the scale
3. Adjustable temperature, can adapt to a variety of packaging materials
4. The pattern of the sealing edge heat lamination can be customized
5. Stress-dispersing parts are used for the pulling arm to prevent stress fracture
6. Servomotor control, pressure spring cushion static
7. Independent imported temperature control module more accurate temperature control, zero deviation
8. Imported heating tube, long life energy saving

16.

Servo Advance
1. Servo motor controlled pulling film, fast response, high positioning accuracy
2. Compared to mechanical bag advance, servo bag advance is equipped with overload
protection to prevent film breakage or mechanism damage
3. Bag draw accuracy 0.5mm
4. Good protection for bags, no mechanical pinch marks and skid marks
5. Adjusting the bag width can eliminate the mechanical adjustment of the structure
6. The bag width can be adjusted without the mechanical adjustment of the structure, and
the desired width can be set by entering the bag width directly in the human-machine
interface.
7. Manual or Automatic

17.

Double Knife Design
Vertical cut in a horizontal flow of film to form individual pouches and bags,
double knife design make the film cut off with fringe-free.

18.

Open bag inspection
1. Using metal sheets to detect the bag materials on both sides of the bag
opening.
2. The absence of material on either side means that the bag has failed to
open.
3. For the failed, the bag is not filled and not Sealing packaging
materials can be recycled.
4. Suitable for products with large elasticity of the package material and
dusty packaging environment.

19.

Negative Pressure Facilities
German Becker Vacuum pump, independent vacuum system.
Can stably maintain negative pressure supply;
Recommended for those that cannot provide a stable
compressed air pressure;

20.

Filling station
No pouch No fill system
Hygienic design and easy to dismantle filling system, with clamps..
Anti Drip Nozzles

21.

Spout Applicator
1. Top and corner spout applicator
2. Independent and motorized modular spouts applicator
3. Easy to adjust, during machine operation
3. Corner and top spout with the same applicator
4. Spout elevator
5. Guide rails and sequential grouping to feed valves with
servo-controlled valve insertion finger clamps.

22.

Cap Elevator
1. Made in stainless steel.
2. Unsorted caps are manually poured into a cabin attached to the
cap lift from where the conveyor, inside the cap elevator, picks
up the caps directly into the vibratory bowl feeder.
3.Can transport over 30.000 caps/hour, depending on cap type
and size.

23.

Bag spreading, flattening and shaping station
The opened bag can be flattened and
shaped, making the seal more beautiful
Abdominal installation, all using
composite steel sleeve, no ball bearings,
Powder products can be packed carefree,
easy to disassemble and maintain.
Reject Pleated Seals
Reject White Leak Seal
Reject air bubble seal
Reject Air Leakage Seal

24.

Sealing\heat sealing station
Set different temperature values
Customized sealing patterns
Cleaned without dismantling
Adjustable sealing width
Adjustable sealing strength
Cam opening and closing and movement structure
is strong
Better matching in cam-controlled speed regulation
The three sets of heat sealing jaws are not
universal and cannot be shared between top spout
pouches and standard stand-up pouches.
Please refer to the price on the separate parts list

25.

Cool sealing\timely shaping station
Cam opening and closing and movement
structure is strong
Quickly cools the heated bag opening in the
previous station
Good sealing stability, timely shaping prevents
the mouth of the bag is propped up by the
material in the bag It also prevents the bag
from creasing caused by high sealing
temperature after the bag leaves the platform
Better matching in servomotor-controlled
speed regulation
Characterized print date
One bag, one code clearly visible, no supplies,
no pollution

26.

Finished Product Conveying
Customizable length, height from the
ground, belt width
Belt type optional PVC, PU
PU is recommended for food grade
Face color can be customized, blue, green,
white are available
We’ll set the finished product conveyor (discharge conveyor) to a length of 2 meters, as per your preference.

27.

Electrical Control cabinet
All Brand electrical components
The panel is equipped with emergency stop, start, jog, buzzer,
power indicator, temperature control panel
HMI Operation;
Software advances (modem for remote assistance, etc.)
Can write data and edit content
Can display fault code
Can display production information

28.

Remote Control Module (PLC IoT Gateway)
The PLC Gateway or PLC IOT Gateway compatible with
different Brand PLC protocols, like PPI, HostLink, etc, can
convert them to MQTT Protocol or Modbus Protocol or OPC
UA Protocol, transmit to AZure IOT Cloud, AWS IoT Cloud
Platform, IgnitionSCADA, etc.
A hard copy of the English instruction manual is provided

29.

Reliable transmission system
Essential components of the transmission system, such as
camshaft, walking beam, and film pulling, are under reliable
control of Siemens servo motors.

30.

Electrical configuration
Name
Touch screen
PLC
servo motor
Main motor
Gearbox
power supply
photo sensor
Brand
SIEMENS
SIEMENS
SIEMENS
Zaga
Zaga
Schneider
Omron
Place
Germany
Germany
Germany
Taiwan
Taiwan
France
Japan
name
solid state
relay
Intermediate
relay
AC contactor
breaker
Temperature
sensor
Electrical switch
components
Pneumatic
Components
Vacuum Pump
Brand
Omron
Schneider
Schneider
Schneider
Omron
Schneider
SMC
Becker
Place
Japan
France
France
France
Japan
France
Japan
Germany
picture

31.

Servo Controlled Filler
Device Model
GZ250-1
Filling Capacity
10-300ml
Filling Speed
≤45PPM
Filling Accuracy
±0.6%
Fluid Pressure
0.3~0.7Mpa
Valve Body
Anti-drop
Material
SUS316 stainless steel
Weight
40KGS
1. Entire construction made from stainless steel
2. All process / product contact elements made from stainless steel 316
3. Siemens Servo controlled ceramic pumps

32.

Heating Mixing Tank:
Introduction of the heating and mixing tank :
The heating and mixing tank has the functions of heating, heat preservation and
mixing, and is composed of kettle (cylinder), jacket or coil, mixer, transmission
device, shaft seal device, support platform, heat preservation medium, etc. The pipe
orifice of the reaction tank is equipped with manhole, feed inlet, discharge outlet,
sight glass, breathing port, CIP (equipped with universal cleaning ball), sampling
port, thermometer, temperature sensor, cold and hot medium inlet and outlet and
other process pipe orifices.
Model
Structure
HC-JBG50
upper and lower sealing structure,
spray ball, liquid level gauge and breather valve
Thickness
2mm
Speed of mixing
40r/min
Outlet diameter of pipe
1.5 "quick connect
Weight
195kg
Volume
100L
Chuck
51mm
Water inlet chuck
64mm
Mixing power
0.75kw
Heating power
9KW,AC 380V, 50HZ
Texture of material
316L

33.

Price List
Serial
1
Equipment
Model
Automatic Horizontal
Packaging Machine
The machine frame HC-240SDP
made of 304 Stainless
Steel
Unit
Qty.
Unit price
(USD)
Sub amount
(USD)
set
1
100,000.00
100,000.00
Remarks
Integrate with UV
sterilization.
With anti-mosquito
cover shell, access light;
Safety door. and
integrated exit conveyor
Cap feeding conveyor
included
Servo Motor Control
2
Spout Applicator
CPC
set
2
5,000.00
10,000.00
3
Filling Pump
GZ250-1
set
2
3,500.00
7,000.00
316L stainless steel
4
Mixing Tank
HC-JBG50
set
1
5,000.00
5,000.00
316L stainless steel
Total FOB Shanghai US$122,000.00

34.

1.package way packed with wooden boxes,no recycling.
2.delivery date within 90 working days when the advance payment is paied(not includes the legal holidays).
3.payment 30% of the advance payment paied before the equipments produced.And the 70% amount of the payment
must be paied out before shipment.
4.the supplier’s obligation the supplier provides with Three Guarantees to the equipments.The supplier is dutiful to
repair the equipments freely because of the quality problems.If any problem caused by the buyer,the supplier can only
ask the buyer for the cost of the materials.
5.It is FOB quotation , Shanghai sea port.
6.the quotation above doesn't include any fees such as equipment move,hoisting,infrastructure change,site cable change
or any electric and air device change in user's factory.
P.S.
1.Please pay attention to the middle &high-class configurations when you check out the whole quotation.
2.The technical agreement is confidential,please keep it security.
3.cancel the clause if there is any equipment list above you don't need.
After-sales service
1.There is ONE year guarantee period after installed,if any problem caused by not the quick-wear parts,the supplier will
provide with the site service freely to the buyer,meanwhile,the abroad freight cost must be charged by the buyer.
2.The quotation above doesn't include abroad-site installation and testing service.If any site service needed,the buyer
must pay for the fees like visa fee,accommodation fees,domestic and overseas traffice fees,the 200USD /day to the
worker.
3.The manufacturer provides with all life-time technical support and supply the parts constantly.