2.TANK Basic PROCESSESexternalCIP

1.

Processes
Tank
Advanced

2.

Process
5 possible modes for sterile tank
• Standby
• Sterilisation
• Production
• CIP (Cleaning In Place)
• Sterile Rinse (Optional)

3.

modes
operations

4.

Mode Standby
Steam
Product
Compressed air
Nitrogen
Cooling water
Poricess Water
Acid
Lye

5.

6.

Mode CIP Prepare for CIP (1)
Pressure build up
to drain pressure
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

7.

Mode CIP Prepare for CIP (2) Drain
Drain option 1
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Drain option 2

8.

Mode CIP Prepare for CIP (3)
Further pressure
build up to 1.5
barg
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

9.

Mode CIP CIP program Rinse (1)
Product supply
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

10.

Mode CIP CIP program Rinse (2)
Tank with
spray bal
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

11.

Mode CIP CIP program Rinse (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Drain closed, pressure
increases

12.

Mode CIP CIP program Rinse (4)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Rinse product
discharge

13.

Mode CIP CIP program Drain tank (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

14.

Mode CIP CIP program Drain tank (2)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Drain product
supply

15.

Mode CIP CIP program Circulate (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

16.

Mode CIP CIP program Circulate (2)
Circulate via
top of tank
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

17.

Mode CIP CIP program Circulate (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Circulate via
product supply

18.

Mode CIP CIP program Drain (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

19.

Mode CIP CIP program Drain (2)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

20.

Mode CIP CIP program Drain (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Drain product
supply

21.

Mode CIP CIP program Rinse (1)
Product supply
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

22.

Mode CIP CIP program Rinse (2)
Tank with
spray bal
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

23.

Mode CIP CIP program Rinse (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Drain closed, pressure
increases

24.

Mode CIP CIP program Rinse (4)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Rinse product
discharge

25.

Mode CIP CIP program Drain tank (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

26.

Mode CIP CIP program Drain (2)
Drain product
supply

27. Mode CIP  CIP program  Drain (2)

MODE CIP CIP program Circulate (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

28.

Mode CIP CIP program Circulate (2)
Circulate via top
of tank
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

29.

Mode CIP CIP program Circulate (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Circulate via
product supply

30.

Mode CIP CIP program Drain (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

31.

Mode CIP CIP program Drain (2)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

32.

Mode CIP CIP program Drain (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Drain product
supply

33.

Mode CIP CIP program Rinse (1)
Rinse water
to drain
Product supply
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

34.

Mode CIP CIP program Rinse (2)
Tank with
spray bal
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

35.

Mode CIP CIP program Rinse (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Drain closed, pressure
increases

36.

Mode CIP CIP program Rinse (4)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye
Rinse product
discharge

37.

Mode CIP CIP program Drain (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

38.

Mode CIP CIP program Drain (2)
Drain product
supply

39. Mode CIP  CIP program  Drain (2)

40.

Mode Sterilise Warm Up (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

41.

Mode Sterilise Warm Up (2)
Condenser
used to drain
air and
condensate
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

42.

Mode Sterilise Sterilisation (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

43.

Mode Sterilise Cool down (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

44.

Mode Sterilise Cool down (2)
Condenser
used to drain
air and
condensate
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

45.

Mode Sterilise Cool down (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

46.

Mode Sterilise Cool down (4)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

47.

Mode Sterilise Cool down (5)
Condensate is
formed inside
the tank
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

48.

Mode Sterilise Cool down Drain tank
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

49.

Mode Sterilise Cool down Cooling Bottom (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

50.

Mode Sterilise Cool down Drain tank
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

51.

Mode Sterilise Tank Sterilised
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

52.

53.

Mode Production Fill From UHT (1)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

54.

Mode Production Fill From UHT (2)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

55.

Mode Production Fill from UHT (3)
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye

56.

Mode Production Blow of stop production
Steam
Product
Compressed air
Nitrogen
Cooling water
Process water
Acid
Lye