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2012 RIGA
1.
The use of pork proteins in themeat processing industry
www.vepro.biz
ndd@veos.be
2.
The Veos Group• Factories in Belgium, France & Brazils
• Family owned company with more than 35 years
experience
• Only producer worldwide of the patented Vepro®
95 HV
• Vepro® is promoted in 60 countries, on the six
continents
3.
4.
Vepro® 95 HV(globin)• 95 % meat protein
• Emulsifying capacity:
– Hot: till 1 – 20 – 20
– Cold: 1 – 7 – 7
• Gellifying capacity:
– 1–7
• Cuttered & ground products (sausage, pate,
hamburger, cooked/fermented salami, …)
• Dosage: maximum 1 %
5.
Advantages of globin in hamburgersGlobin prevents shrinkage as well as loss of fat & water
6.
Mortadella with(out) globine7.
Advantages of globinExcellent emulsifier
Prevents water & fat seperation
Meat replacer
Decreases fermentation time
Improves slicability
Heat/thaw stable :
Ideal for emulsions with oil
Allergen & GMO free
95 % meat protein
8.
Vepro® 75 PSC (plasma)75 % meat protein
Gives the “knack”for Frankfurters
Meat replacer in combination with collagen!
Thermic non-reversible sliceable gel
1 – 10 (see picture)
• Very solluble at high salt concentrations
=> ideal for all your injected products
• Dosage: around 6 gram/kg endproduct
9.
Plasma gel (1:10)10.
Cooked injected ham (30%)• Recipe
– Ham A: original
– Ham B: original + 0.5% plasma
Ham A
Ham B
Yield
92.02 %
95.48 %
Texture
Reference
Firmer
Slicability
Reference
Much stronger
Wet/dry
Slices were wet
Dry
Cooking loss after 1
week
Yes
No
11.
Plasma prevents cooking loss(next day)
Ham A
Ham B
12.
Plasma prevents cooking loss(after 1 week)
13.
Vepro® 70 COL P• No E-number as a colourant
• Only colours the meat proteins:
– Ham
– Salami
– Not: cheap sausages
• Quantity: 0,5 till max. 2 gram
• Always NBS & ascorbate needed
14.
15.
Vepro ® 95 PHF16.
Vepro® 75 PSCheating
65°C
cooling
gel
Pasteurisation
Sterilisation
viscous
17.
Gelformation• Heat stable
• In cold conditions
• At high temperatures
• The higher the temperature, the
firmer
18.
Vepro® Gel 85 PP= Dried pork trimmings
1 kg Vepro Gel 85 PP + 3.5 kg water = 4.5 kg of
meat (fresh/cooked meat products)
Low in collagen => partially heat stable
Protein booster
Shorter fermentation time (Substitution of
caseinate)
Fresh ground meat: to retain the (extra) water
Can replace the MDM
Breakfast sausage: replace rusk
19.
Trial1. Solve 1 part Vepro Gel 85 PP in 4
parts of warm water (50C°), mix it
and put it 1 night in the fridge.
1. Solve 1 part Vepro Gel 85 PP in 4
parts of cold water, mix it and put it
1 night in the fridge.
20.
Gels of Vepro Gel 85 PP332 gram/cm²
202 gram/cm²
21.
Mixture: 50 % globin &50% 85 PP
• Unique ISP replacer:
– No competition
– 2% ISP = 1.4% mixuture
• Allergen & GMO-free
• More juicy sausages / less dry
• Around 1.5% more meat protein in the
sausage
• Clean labelling
22.
Vepro Gel 85 PP in hamburgersHamburger 1
• 80 % meat, 20 % water
• Water loss
• Dryer
Hamburger 2
• 75% meat, 24% water,
1% Vepro Gel 85 PP
• No water loss, firmer
texture
• More juicy end product
• CHEAPER
23.
Vepro® Gel 95 PCP= High functional pork collagen protein
Has a great waterbinding capacity
Can be injected
Cold setting
Is improving the texture
Controls syneresis
Higher yields are obtained
24.
Vepro® Gel 95 PCP25.
Reconstructed ham• Recipe:
– Ham A: 120 % water
– Ham B: Ham A + 1 % Vepro 95 PCP
– Ham C: Ham A + 1% Vepro 95PCP + 0.6%
Vepro 75 PSC + 18.4% extra water
Ham A
Ham B
Ham C
Texture
Reference
Harder
Similar like A
Slicability
Reference
Much
harder
Harder
Water loss
No
No
No
26.
Advantages• Allergen free
• GMO free
• Pure pork protein
• Clean labelling
• Neutral in taste and colour
• Improving the quality
• Reducing the production cost
27.
Vepro® proteins, alreadypresent in the meat!!!