Power Industry

1.

Power Industry
Mining
Cement Industry
Harbour
Terminals
Chemical Industry
Iron &
Steel

2.

Stacking
Blending
equipment
used for various
stockyard
Reclaiming
applications

3.

Stacking
feeding belt
conveyor

4.

Boom type
Pylon type (hydraulic hoist)
Stackers
Pylon type (rope hoist)
Tripper carriage

5.

Stacker: Boom type (coal handling)
2500 t/h
Curragh Quensland Mining
AUSTRALIA
Slewing and luffing (hydraulic)

6.

Stacker: Pylon type (coal handling)
2400 t/h
Anglo Coal, Dawson
AUSTRALIA
Pylon type
Slewing and luffing (hydraulic)

7.

Stacker: Pylon type (coal handling)
1000 t/h
Power Plant Westfalen
Germany
Pylon type
Slewing and luffing (rope hoist)

8.

Stacker: Rotary type (coal handling)
1000 t/h
Power Plant Staudinger
Germany
Slewing and luffing (hydraulic)

9.

Stacking: Tripper car
(indoor design)
TRIPPER CAR

10.

Stacking Methods
Chevron
(mainly for blending purpose)
reclaiming

11.

Typical Out-Door Storage Arrangement
Stockpile built up by travelling / luffing Stacker in
Method
Chevron
Reclaiming from the front of the pile by Bridge type
Scraper Reclaimer
Perfect homogenization and blending of segregated
bulk material
Automatic operation
Simultaneous stacking and reclaiming by operating
with two piles
Blending Bed of Longitudinal Shape

12.

Typical Storage Arrangements
Power Plant Gersteinwerk
Stacking 1100 t/h
Germany
Reclaiming 1125 t/h
Blending Bed
of Longitudinal Shape

13.

Scraper Reclaimers (coal handling)
Goedehoop Colliery
South Africa
Bridge Reclaimer
discharge via drag trough
700 t/h

14.

Stacking Methods
Strata
(for medium blending purpose)

15.

Scraper Reclaimers (coal handling)
EPZ, Amercentrale Power Plant
Netherlands
1200 t/h
Portal Reclaimer
discharge via drag trough

16.

Stacking Methods
Side view
reclaiming
Top view
Coneshell
(for buffer purpose)
reclaiming

17.

Typical Storage Arrangements
DORTMUND
Stockpile built up by travelling and luffing Stacker
Reclaiming from the side slope of the pile by Cantilever
Scraper Reclaimer (for pile widths up to 30 m)
Operating along the whole length of the stockpile or preselected sections
Automatic operation
Quick travelling between different working locations
Buffer Storage of Longitudinal Shape

18.

Scraper Reclaimers (coal handling)
Steweag, Power Plant Mellach
250 t/h
Austria
Cantilever Reclaimer
discharge via drag trough

19.

Scraper Reclaimers (limestone handling)
Kawasaki for Celik Holding
Turkmenistan
200 t/h
Cantilever Reclaimer
discharge via concrete ramp

20.

Typical Storage Arrangements
Stockpile built up by travelling, slewing and / or luffing Stacker
Reclaiming from the side slope of the pile by Portal Scraper Reclaimer (for pile widths exceeding 30 m)
Operating along the whole length of the stockpile or pre-selected sections
Automatic operation
Quick travelling between different working locations
Buffer Storage of Longitudinal Shape

21.

Typical Storage Arrangements
Power Plant Westfalen
Germany
Stacking 1000 t/h
Reclaiming 800 t/h
Buffer storage
of Longitudinal Shape

22.

Scraper Reclaimers (lignite handling)
MIBRAG, KMS Schleenhain,
Germany
Portal Reclaimer
Worldwide largest single
boom, Span 62,5
2400 t/h

23.

Scraper Reclaimers (coal handling)
3200 t/h
Dartbrook coal, NSW
Australia
Portal Reclaimer
with worldwide largest
capacity

24.

Scraper Reclaimers (coal handling)
RWE/Preussag
Ibbenbüren Power Plant
Germany
Portal Reclaimer
Discharge via concrete ramp
600 t/h

25.

Typical Storage Arrangement with a combined
Stacker / Reclaimer
For applications where stacking and reclaiming will not
occur simultaneously
Stacking and reclaiming performed with one machine only
Less space required
Reduced Capital expenditure
Buffer Storage of Longitudinal Shape

26.

Combined Stacker / Reclaimers (sulphur handling)
Enersul, Astrahangasprom
Russia
Stacking 300 t/h
Reclaiming 600 t/h
Portal Stacker/Reclaimer
Span 61m

27.

Typical Storage Arrangements
Stockpile built up by Tripper Car
Free sloping or comparted by walls
Reclaiming from the side slope of the pile by Portal Scraper Reclaimer
Operating along the whole length of the stockpile or compartments or pre-selected sections
Automatic operation
Quick travelling between different working locations
Reduced building height due to Portal Reclaimer arrangement with two booms
Buffer Storage of Longitudinal Shape

28.

Scraper Reclaimers (fertilizer handling)
800 t/h
NEC Point-Lisas
Portal Reclaimer
Trinidad
discharge via concrete ramp

29.

Scraper Reclaimers (FGD-gypsum handling)
400 t/h
Matra Power Plant
Hungary
Portal Reclaimer
discharge via concrete ramp
Portal Reclaimer
(discharge via concrete ramp)

30.

Scraper Reclaimers (UREA handling)
GAP Insaat Yaririm
225 t/h
Turkmenistan
Portal Reclaimer
discharge via concrete ramp

31.

Typical Storage Arrangements
Stockpile built up by Tripper Car
Free sloping or comparted by walls
Reclaiming from the side slope of the pile by Semi-Portal Scraper Reclaimers
Operating along the whole length of the stockpile or or compartments or pre-selected sections
Automatic operation
Quick travelling between different working locations
Buffer Storage of Longitudinal Shape

32.

Typical Storage Arrangements
Buffer Storage of Longitudinal Shape

33.

Scraper Reclaimers (FGD-gypsum handling)
200 t/h
Semi-Portal Reclaimer
discharge via concrete ramp
Rybnik Power Plant
Poland

34.

Scraper Reclaimers (coal handling)
200 t/h
Semi-Portal Reclaimer
discharge via concrete ramp
Sichuan Ya Dong
Cement Sichuan
China

35.

Stacking Methods
Chevcon
homogenizing of
circular stockpiles

36.

Chevcon Stacking Methods
High capacity Circular Blending Bed
01/00

37.

Typical Storage Arrangements
One pile built up continuously by slewing / luffing Stacker in Chevcon Method
Reclaiming from the front of the pile by Bridge type Scraper Reclaimer
360º rotation and endless pile
Perfect homogenization and blending of segregated bulk material
Automatic operation ( also simultaneously )
In enclosed buildings or outdoor operation
Blending Bed of Circular Shape

38.

Circular Stacker / Reclaimers (coal handling)
Stacking 1200 t/h
Reclaiming 800 t/h
Stacker (slewing and luffing)
with bridge reclaimer
BMCL, for Pacific Power,
Wallerawang
Australia

39.

Circular Stacker / Reclaimers (coal handling)
JCI Arthur Taylor Collieries
Stacking 1200 t/h
South-Africa
Reclaiming 1200 t/h
Stacker (slewing and luffing)
with bridge reclaimer

40.

Typical Storage Arrangements
Less space required as with storages of longitudinal shape
Large storage capacities on small base area
Stockpile built up by Slewing Stacker
Reclaiming from the inner side slope of the pile by slewing/luffing scraper
boom
Automatic operation ( also simultaneously )
Buffer Storage of Circular Shape

41.

Circular Stacker / Reclaimers
Hua Yang Electric
Corp.
Power
(coal handling)
Stacker (slewing and luffing)
China
Stacking 4000 t/h
Reclaiming 2000 t/h

42.

Circular Stacker / Reclaimers
(salt handling)
Stacker (slewing and luffing)
Formosa Plastic Corp.
Taiwan
Stacking 2500 t/h
Reclaiming 250 t/h

43.

Typical Storage Arrangements
Buffer Storage of Circular Shape with
Semi-Portal Reclaimer

44.

Circular Stacker / Reclaimers
Stacking 3000 t/h
Reclaiming 1500 t/h
Zheneng Power
Generation Co. Ltd.
China
(coal handling)
Stacker with Semi-Portal
Reclaimer
slewing and luffing

45.

Circular Stacker / Reclaimers (coal handling)
Stacker with Semi-Portal
Reclaimer
slewing and luffing
Stacking 2000 t/h
Reclaiming 1650 t/h
Fuzhou Kemen Thermal
Power Plant
China

46.

Typical Storage Arrangements
Buffer Storage of Circular Shape with
Full-Portal Reclaimer

47.

Typical Storage Arrangements
Circular Storages
FPC – Mai Liao Plant
Taiwan

48. Complete Wagon Unloading System

Operator’s Station
(Auto Sequence start)
Wagon Tippler
Wagon Backstop
(Anti run-back)
Tippler Entry Wagon
Wheel Grippers
Wagon Charger rails
& Spine Bar
Wagon Charger
Typical Wagon Unloading System – Plan View

49. Wagon Tippler - Types

Schade Wagon Tipplers can be considered as comprising three main types or design: 2. ‘C’ Frame or
Crescent
3. ‘Pivot’ Frame or
side tipping
1. ‘O’ Frame or Rotary