Klauke Product training

1. Klauke Product training

Gustav Klauke GmbH

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Welcome to
Remscheid
Gustav Klauke GmbH

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Gustav Klauke GmbH

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Headquarter in Remscheid
Gustav Klauke GmbH
since 1984

5. The Klauke Group 2001

Gustav Klauke GmbH
Staff
Subsidiaries
Export Markets
Turnover 2001
EUR
315
3
> 60
> 57 Mio
a company of TEXTRON Inc.

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Gustav Klauke GmbH
Compression Connectors
Crimping and Cutting Tools

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Gustav Klauke GmbH
Holemaking Tools
Cable Installation Equipment
Busbar Processing Tools

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Gustav Klauke GmbH
Pressing Tools and Accessories
for Plumbing and Heating

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Gustav Klauke GmbH
Tools and Test Equipment
for Networks and Telecommunication

10. Product Ranges

Gustav Klauke GmbH
Compression Connectors
Crimping and Cutting Tools
Holemaking Tools
Cable Installation Equipment
Busbar Processing Tools
Pressing Tools and Accessories
for Plumbing and Heating
Tools and Test Equipment
for Networks and
Telecommunication

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Copper is not always Copper
Copper acc. to DIN 1787
Copper acc. to DIN 40500
Gustav Klauke GmbH
Gustav Klauke GmbH

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E - Cu
Oxygenic copper:
Cu >= 99,90%
O = 0,005% - 0,040%
minimum electrical conductivity of 58,0
m/Ohm.mm2
For electrotechnical and electronical
use
Gustav Klauke GmbH
Gustav Klauke GmbH

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SF - Cu
Deoxidized copper with limited, high
residual content of phosphor:
Cu >= 99,90 %
P = 0,015% - 0,040%
Half-stuff without requirements to
electrical conductivity, but with good
weld ability and water consistency
For water tubes, industry and
construction
Gustav Klauke GmbH
Gustav Klauke GmbH

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DIN 40500 Part 2
Refering to DIN 1787
Is limited to E-CU and SE-CU
Describes the following:
Consistence
Mechanical and electrical properties
Surface quality
Forming ability
Gustav Klauke GmbH
Gustav Klauke GmbH

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DIN 1787 - DIN 40500
DIN 1787 relates to copper in form of
half-stuff: E-Cu58, E-Cu57, OF-Cu,
Se-CU, Sw-Cu, SF-Cu, ...
DIN 40500 Part 2 relates to copper
tubes for electrotechnical use
Gustav Klauke GmbH
Gustav Klauke GmbH

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Production steps of a cable lug
Gustav Klauke GmbH

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Types of cable lugs
DIN lug
DIN 46235
Gustav Klauke GmbH
Standard
cable lug
Solderless cable lug
DIN 46234

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Comparison between
R-Series and DIN46235-Series
Gustav Klauke GmbH
Gustav Klauke GmbH
R-Series
DIN-Series
Dimensions:
Tolerance:
Tin plating:
Crimping:
not fixed
not fixed
not fixed
not fixed
Marking:
Notes:
Material:
Testing:
not fixed
not fixed
not fixed
fixed;
VDE 0220 P2
fixed
fixed
fixed
not fixed, but mostly
prescripted by industry
fixed
fixed
fixed
fixed;
VDE 0220 P2

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Cable-lugs acc. to DIN 46235
Advantages of DIN 46235 cable-lugs:
Interchangeability
Flexibility
Fixed dimensions, tolerances,
tin plating, crimping, testing, ....
Disadvantage:
High price
Gustav Klauke GmbH
Gustav Klauke GmbH

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VDE 0220 Part 2
§ 7 mechanical properties
§ 8 electrical properties
Gustav Klauke GmbH
Gustav Klauke GmbH

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Mechanical properties
acc. to VDE 0220 Part 2
Minimum pullout strength of:
60N/mm2 with Copper conductors
40N/mm2 with Aluminum conductors
in relation to nominal cross section
Gustav Klauke GmbH
Gustav Klauke GmbH

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Types of crimping
Hexagonalcrimping
Ovalcrimping
Gustav Klauke GmbH
Double indent
crimping
Double indent
crimping
Indent
crimping
Four indent
crimping
Roll
crimping

23. Types of crimping cable lug acc. to DIN 46235

Hexagonal; wide crimping
Gustav Klauke GmbH
Hexagonal; narrow crimping

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Types of crimping
standard cable lugs
Hexagonal; wide crimping
Gustav Klauke GmbH
Hexagonal; narrow crimping

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Types of crimping
standard cable lugs
Gustav Klauke GmbH
Double indent crimping
indent crimping

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Hexagonal crimping
Sectional view of a hexagonal crimp
Hexagonal; narrow crimping
Gustav Klauke GmbH

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Indent crimping
sectional view of an indent crimp
Gustav Klauke GmbH
indent crimping

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Double indent
crimping
sectional view of a double indent crimping
Gustav Klauke GmbH
Double indent crimping

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Crimping directions for cable lugs and connectors
1.compression side B
1.compression
1.compression side A
Gustav Klauke GmbH

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Types of crimping
insulated
standard cable lugs
Narrow crimping
Gustav Klauke GmbH
Wide oval crimping

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Types of crimping
insulated
solderless terminals
indent crimping
Gustav Klauke GmbH

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Processing of
solderless terminals
DIN 46234
indent crimping
Gustav Klauke GmbH

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Processing of
pin terminals
DIN 46230
indent crimping
Gustav Klauke GmbH
indent crimping

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Types of crimping
aluminum
compression lugs
Hexagonal; wide crimping
Gustav Klauke GmbH
Hexagonal; narrow crimping

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Types of crimping
Al-Cu
compression lugs
Hexagonal; wide crimping
Gustav Klauke GmbH
Hexagonal; narrow crimping

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Compacted conductors
The diameter of a compacted conductor is in
average between 86 to 94% of a non
compacted conductor of the same cross section
Gustav Klauke GmbH

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Gustav Klauke GmbH

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Copper connectors
Standard butt connector
Gustav Klauke GmbH
High voltage compression
connector
for 10-30 kV

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Types of crimping of end-sleeves
Trapezoidal
crimping
Gustav Klauke GmbH
Square
crimping
Indent
crimping

40. Many thanks for your attention

Gustav Klauke GmbH