737 BCF ECS. General information

1.

737 BCF ECS. GENERAL INFORMATION
Reason:
Support on 737-800BCF in ECS Engineering to convert Passenger Airplanes to a Cargo Freighter.
General description:
Assisted in several design changes to Low pressure, High pressure, Oxygen and Fire Protection Systems and the release of
these systems to support the change of 900 plus airplanes.
Main change related to ECS:
- changes to overhead Main Air Distribution system:
- growing the Air system long in the FWD and AFT direction of A/P
- clearing path with Main Air from the New Large Cargo Door Actuator
- installation of a Supernumerary Air System in the FWD compartment
- modifying the E/E cooling system
- moving Flight Deck Air System INBD .5” to clear New Structural fittings needed to support new large Cargo Door
- modified an Overboard Dump Valve Duct Installation
- new Oxygen lines and system to support 1 bottle and 2 bottle Oxygen configuration for Supernumerary area
Total for release:
45 packages released: retrofit kits, plenum/nozzle ASSYs, tube ASSYs, plates, angles, brackets

2.

BRI RESPONSIBILITY
Main Air Distribution
Temperature Sensor (Main Cargo Compartment)
Tubing Installation
(Firex Cargo Compartment)
Provision Brackets Installation
(Overhead Air Distribution System)
Control Electric Units
(Smoke Detection System)
Shut-Off Valves & Overboard Valve
(Mix Bay)
Duct Installation Galley Ventilation
Supernumerary Air Distribution System
Shroud Installation (Oxygen System)
Installation of Tubing and Supports,
Oxygen Bottles (Oxygen System)
Duct Installation Flight Deck (Air Distribution System)
Cooling System &
Orifice Installation

3.

STAFF OF PROJECT
US team
Manager:
Daniel O`Leary
Leads:
Candice Letter
Robert Cheung
Design Engineers:
Edward Ganeko
Ana Mojadad
BRI team
Manager:
Stanislav Kussev
Lead:
Vyacheslav Shmatov
Design Engineers:
Maria Andriyanova
Daniel Koliev
Denys Martseniuk
Alexey Panteleev
Aleksei Rutkovskii
Maxim Yashin

4.

TYPICAL TASKS
Detail
ASSY
Module

5.

Drawing

6.

TYPICAL TASKS FOR DIFFERENT SYSTEMS (OR SUBSYSTEMS)
Oxygen System
- created and released RKO 841A7007-1 – Supply and Discharge Tubing for Outboard Bottle;
- created and released RKO 841A7008-1 - Supply and Discharge Tubing for Inboard Bottle;
- created and released RKO 841A7009-1 – Remote Refill of Two Bottles;
- created and released RKO 841A7010-1 – Outboard Oxygen Bottle and Regulator;
- created and released RKO 841A7011-1 – Inboard Oxygen Bottle and Regulator;
- created and released RKO 841A7017-1 – Voltage Regulator Unit.
Typical parts for oxygen system

7.

COORDINATION PROCESS BETWEEN LONG BEACH AND BRI TEAMS
US team proposal
BRI team proposal

8.

US team proposal
BRI team proposal

9.

PROJECT DEVELOPMENT
January 2016
3 DE (MBDC)
project (full time)
2 DE (KBDC)
special OJT (full time)
February 2016
3 DE (MBDC)
project (full time)
2 DE (KBDC)
special OJT (half time) + project (half time)
from March 2016
4 DE (MBDC)
project (full time)
2 DE (KBDC)
project (full time)

10.

MCMU

11.

FEEDBACK. GRATITUDE FROM US TEAM

12.

MAIN TOTAL