14.62M

145

About the
Company
V‐TORK CONTROLS® was established in 2008 at Coimbatore, the
engineering hub of South India. Our company is well equipped with
the state of art infrastructure for design & manufacturing of Knife
Edge Gate Valves & Other Customized Valves for over 15 years.
V‐TORK Manufacturers Knife Gate Valves &
Other Customized Valves for various kind of applications, Even
though in customization as per the customer’s requirement. Our
mind and machinery work tirelessly to maximize the Customer
Satisfaction and to meet their needs. At V‐TORK you will find
innovative and proven solutions whose details prove themselves in
practice.

3.

Mission
"At V-TORK, our mission is to be a global leader in the design, produ
, and supply of high-quality valves and fluid control solutions. We are
mitted to providing innovative, reliable & efficient valve products that
and exceed our customers' needs and expectations. Through contin
improvement and exceptional customer service, we aim to contribute
the success and safety of industries worldwide”.
Vision
"Our vision is to be the preferred choice for valve solutions in every
ry we serve. We aspire to set industry standards for quality, perform
and sustainability. We will achieve this by fostering a culture of exce
, investing in research and development, and maintaining the highe
cal and environmental standards. With a global presence, a diverse
e of products, and a commitment to customer satisfaction, we envis
uture where V-TORK valves are synonymous with reliability and trus

4.

ur Products
0mm to 3000mm
fe Gate Valve
Ball Valves
Butterfly Valves
Pinch Valves
Back to Agend

5.

Our Market
Paper
&
Pulp
Cement
Metal
&
Mining
Sugar
Water
&
Sewage
Chemic
Power

6.

CAPABILITY
PRODUCT CAPABILITIES
Maximum pressure up to 100 BAR
Maximum sizes up to 3000 mm
Maximum Slurry Density‐ 2.6 kg/mm3
PH Value 2
Temperature 1000 Degree Celsius
UFACTURING CAPABILITY
Machining facility up to 3000 mm KGV machining
oundries are capable up to pour for single cast of
weight 2.5 Tons for steel and 5 Tons for Iron.
ubber molding up to 2 meter.
ssembly & testing up to 3000 mm.

7.

ho we are?
IGN & DEVELOPMENT
2. DESIGN ANALYSIS
All valves manufactured in V‐Tork are
designed, developed & manufactured by
complying the relevant international
manufacturing standards.
Valve are designed by multidimensional
approach like theoretical calculations,
numerical simulations (FEM & CFD) &
prototype validations.
Design tools used are AutoCAD, Solid
Works, MathCAD.
For adequate and accurate results,
valves are analyzed based on the fluid
interactions over the valve body to
examine the structural and safety life
performance of the valve.
4. CYCLE TEST
ORMANCE TEST
V‐Tork validate all products
and ensure the soundness of
the product by performing
various tests such as NDT,
Chemical
&
mechanical
properties along with hydro
tests
Reliability of valve operation affects
service life and maintenance. To predict
reliability, a sound valve design, backed
up by a stress analysis must be subjected
to functional cycle testing under critical
operating conditions for which V‐TORK
carried out cycle test for specific model.

8.

ho we are?
PATTERN & CASTINGS
Our castings are poured in reputed foundry having all process control and quality process.
Our foundry have all kind of advance technologies like Casting simulation, CAD/CAM, Rapid Prototyp
ng, etc.. for assuring sound castings.
Our foundries have a maximum Total capacity of 625 MT/Month & Utilized Capacity about 350 MT
Month.
Maximum Single Piece Weight our foundries can Produce is about 5 Tons.
All mould making Process, Pouring process, Heat treatment process are witness by our Quality expe
ise.
Each and every castings are thoroughly undergone chemical and mechanical analysis.
Special grades: 904L, Duplex steel apart from standard Austenitic, Martensitic Steels and other Exot
Alloys.
No Bake System

9.

ho we are?
HORIZONDAL BORING
JIG BORING
VMC
VTL
GRINDING
VMC

10.

ho we are?

11.

ho we are?
8. BLASTING & PAINTING
PAINTING BOOTH
9. INSPECTION
BLASTING BOOTH
Blasting like Grit blasting, Copper slag blasting, Ceramic
blasting are carried out.
All process in paintings and blasting are carried out by
complying the International Standards.
“V‐TORK” have all modern testing facilities like Hydro pneumatic
testing, Cycle testing, etc…
Hydro test in the test rig can be witnessed up to the size of 24 inch. 28
inch and above shall be hydro tested manually.

12.

Process Flow
ERP
Work
Process

13.

Material Tracking
From the inward to dispatch all the material inside the factory is traced out by the tagging system as follows

14.

Product Range
SIZE RANGE
CONTENTS
KNIFE GATE VALVES
Size : 25 NB
to
Size : 3000 NB
MOC: Duplex Steel
(World’s Smallest
Knife Gate Valve)
MOC: Ductile Iron
(B‐540 Knife Gate Valves)

15.

TORK General Application KGV
Size Range : 2”– 1
U-340
U-160
U-610
U-250
www.vtorkcontrols.com

16.

URRY KNIFE GATE VALVES
Size Range : 2”– 12
B-270
B-810
-540
B-720
©Copyright 2020, V‐TORK CONTROLS®
B-360
www.vtorkcontrols.com
B-450
Note: Higher Sizes on R

17.

WATER/AWWA KNIFE GATE VALVES
Size Range : 2”– 24
U-205
U-106
©Copyright 2020, V‐TORK CONTROLS®
U-304
B-306
Note: Higher Sizes on R
www.vtorkcontrols.com

18.

SIC PARTS OF A KNIFE GATE VALVE
Hand Wheel
Stem Nut
Stem/Spindle
Support Plate
Clevis
UNI‐DIRECTIONAL KNIFE GATE VALVE
Gate
Gland
Gland Packing
Seat (L‐Profile/Meta
Retainer Ring
U-160 Knife Gate Valve – Single Piece Design
www.vtorkcontrols.

19.

CIAL FEATURES OF UNI DIRECTIONAL KNIFE GATE VALVES
Machined Gland Pocket
Optional Welded Jam Lug
Round Gate Edges
Casted Jam for Tight Sealing
Cavity Less Design
Detachable Top Mounting
www.vtorkcontr

20.

B) SELECTION BASED ON SEALING
Integral Metal Seat
Replaceable Metal Seat
Soft Seat with Retainer Ring
www.vtorkcontrols.com

21.

W SITUATIONS
Pumped Flow Situation
Gravity Flow Below Silo
Gravity Flow Below Silo
Deflection Cone
ction Cone
Since seat should face down away from the flo
w direction Deflection Cone Not required
www.vtorkcontr

22.

SSURE SITUATIONS
Pressure
Valve Seals
Direct Pressure Situation
UNI‐DIRECTIONAL VAL
VES
Pressure
Valve Leaks
Reverse Pressure Situation
www.vtorkcontr

23.

CIAL FEATURES OF AWWA VALVES
right 2020, V‐TORK CONTROLS
Replaceable Soft Seat. Seat can be directly replaceable without dismantling the other parts
Bonnet will protect gate from the environment. So increases gate lifetime. No media leakage
Purge Port , Periodically Cleaning of the Bonnet will give better operation Life time for valve
Easily replaceable and adjustable design especially moulded for water application
www.vtorkcontr

24.

SIC PARTS OF A KNIFE GATE VALVE
Hydraulic Actuator
Support Plate
BI‐DIRECTIONAL KNIFE GATE VALVE
(Face Sealing)
Piston Rod/Spindle
Clevis
Gate
Gland Seal
Elastomer Sleeve (Face S
Retainer Ring
Flush Port
B-720 Knife Gate Valve – Single Piece Design
www.vtorkcontrols.co

25.

CIAL FEATURES OF BI‐DIRECTIONAL KNIFE GATE VALVES (Face Seal Type)
Stress Inhibitor Design in sleeve improves elastomer life
significantly and supplements flexible shut‐off.
Lubrication Ports for clogging free
operation
Purge Port Arrangement to remove the
sedimentation from the seat cavity
Replaceable Retainer Ring and
elastomers sleeve for long life
operation and easy maintenance
Locking Pin arrangement
www.vtorkcontr

26.

Rubber Testing
Raw material Testing
Chemical Properties (Chemical compositions as per relevant standard)
Mechanical Properties (Tensile, Yield, Elongation & Hardness as per relevant standard)
Rubber testing
Shore Hardness
Metal Bonding (Spark test)
Mechanical properties
Density
Ash content
Low volatile
Polymer Content
Carbon Black Content
Polymer Degradation Peak Temperature
23‐09‐2024
www.vtorkcontrols.com
26

27.

hermogravimetry Analysis (TGA) for Rubbers
23‐09‐2024
www.vtorkcontrols.com
27

28.

Spark Testing apparatus
rocedure: When the metal reinforced rubber sleeves
are placed and the spark tester torch is run aroun
d the sleeves, observe the sparks produced during
the process.

29.

Spark Test
Observation:
If the metal and rubber are well‐bonded, the sparks produced will be c
onsistent and relatively uniform. However, if there's poor or no bondin
g between the metal and rubber, the sparks might show irregular patt
erns or interruptions, indicating potential separation between the two
materials.
Conclusion:
We are doing spark test as per sampling plan since the suppliers are s
elf certified. We have now implement the testing procedure to check a
ll the sleeves (100%) to ensure the bonding

30.

Quality Assurance on Rubber Sleeves
All rubber sleeves are tested to meet V‐Tork standards.
Rubber vendors are evaluated every 6 months.
Rubber sleeves are molded in batches, with test
buttons from each batch stored at the factory.
23‐09‐2024
Rubber Test Buttons
www.vtorkcontrols.com
30

31.

SIC PARTS OF A KNIFE GATE VALVE
Hand Wheel
Stem Nut
Stem/Spindle
Support Plate
BI‐DIRECTIONAL KNIFE GATE VALVE
(Peripheral Sealing)
Clevis
Gate
Gland
Gland Packing
Seat (U‐Seal)
B-360 Knife Gate Valve – Two Piece Design
www.vtorkcontrols.

32.

CIAL FEATURES OF BI‐DIRECTIONAL KNIFE GATE VALVES (Peripheral Seal Type)
right 2020, V‐TORK CONTROLS
Machined Gland Pocket
Detachable Top Mounting
Round Gate Edges
2 Piece split type body with replaceable
peripheral seal for tight shut off
www.vtorkcontr

33.

E OF SEALINGS
PERIPHERAL SEALING
U SEAL TYPE PERIPHERAL SEALING IN
BI‐DIRECTIONAL SINGLE PIECE DESIGN
U SEAL TYPE PERIPHERAL SEALING IN
BI‐DIRECTIONAL TWO PIECE DESIGN
www.vtorkcontrols.com

34.

Upgraded Models of V-Tork
WR Series
Pressure: 10 Bar
Max Slurry
Density: 1.5
B-540
Pressure: 10 Bar
Max Slurry
Density: 1.5
B-450
Pressure: 20 Bar
Max Slurry
Density: 2.5
B-900
Pressure: 20 Bar
Max Slurry
Density: 2.5

35.

Upgraded Models of V-Tork
WB Series
Pressure: 14 Bar
Slurry Density: 2.5
B-720
Pressure: 20 Bar
Slurry Density: 2.5
B-450
Pressure: 21 Bar
Slurry Density: 2.5
B-900
Pressure: 21 Bar
Slurry Density: 2.5

36.

37.

Heavy Duty
Polyurethane
Knife Gate
Valves
B-450
Polyurethane liner Knife gate valve
Enhanced Sealing Performance
Improved Wear Resistance
Unique One Piece Urethane Cartridge
Lower Maintenance Requirements

38.

roved Wear Resistance:
Polyurethane is known for its exceptional wear resistance p
roperties. The polyurethane knife gate valves offers superio
r resistance to abrasion, erosion, and chemical attack comp
ared to push‐through sleeved valves. This makes them well‐
suited for handling abrasive or corrosive fluids, reducing th
e need for frequent maintenance or replacement.
Valve features with a thick gate design to withstand under e
xtremely abrasive slurries which improves the valves for ma
ximum wear life
B‐450
Polyurethane liner Knife gate valve

39.

B‐450
Polyurethane liner Knife gate valve
Unique One Piece Urethane Cartridge:
Unique one‐piece precision moulded high strength polyurethane cartri
dge protects the wetted parts from corrosion and abrasion. The replac
eable polyurethane cartridge is a robust seat seal in severe slurry
services.
r Maintenance Requirements:
he wear‐resistant properties of polyurethane Knife gate val
s contribute to longer service life and reduced maintenan
needs.
olyurethane knife gate valves require less frequent mainte
ance, and no flushing resulting in cost savings and increase
operational efficiency.
ower total cost of ownership compared to sleeved valves d
e to lower repair cost.
nife gate Valves that don’t have a liner must be fully refurbi
ed or replaced once they begin to show wear. However, V
ORK’s B‐450, the cartridge can simply be replaced. This giv
the V‐TORK’s B‐450 an extended life and cost advantage c
mpared to other type valves.
CONTENTS
Single Piece
replaceable
cartridge

40.

41.

nline Seal
Replaceable
Knife Gate
Valves
B-900
Transverse Seal liner Knife gate valve
Dual Sealing Performance
Wear Rings
Injectable Packing
Zero Downtime

42.

mproved Wear Resistance:
Transverse seal design
Primary & Secondary sealings
Injectable packing Design
B‐900

43.

Hydraulic
Operated
Butterfly
Valve
Hydraulically Operated BFV
Hydraulic Actuation with Counter Weight
Robust Construction
Seamless Flow Regulation
Versatile Compatibility

44.

Pinch Valve
B-702
Closed Body Pinch Valve
Field Replaceable Sleeve Design
Rubber Retainer Sleeves
Rising Stem with Dust‐Proof Design
Full Bore Design

45.

Pinch Valve
B-702
Closed Body Pinch Valve
V-TORK Pinch valve sleeve design c
onsists of three layers -the inner laye
r, the
reinforcement layer and the outer lay
er.
Sleeves are reinforcement layer and
the
outer layer. Sleeves are reinforced b
y
special grade fabric layers which
provides effective structural support t
Applications
oØ Mineral Processing
the
sleeve.
Inner wear
tube provides
Ø Ore
Beneficiation
Plants
high
resistance
to wear and abrasion
Ø Tailing
treatment
,Ø Chemical Plants
thus
acting as a durable wear part
Ø Sludge

46.

TTERFLY VALVES

47.

NCENTRIC BUTTERFLY VALVE
Lugged type
Size Range : 2”– 24”
Wafer type
Flanged type
CONCENTRIC BUTTERFLY VAL
VES
Size 2” to 24” (50mm to 600mm)
Wafer, Lugged, Flanged End
Class#150
Concentric Type
Standard: AWWA C504 & BSEN 593

48.

FSET BUTTERFLY VALVES
Size Range : 2”– 24”
HIGH PERFORMANCE BUTTERFLY VALVES
Double Eccentric
ectrical Actuated/Long Body
Triple Eccentric
Manual Hand Wheel/Short Body
Size 2” to 24” (50mm to 600mm)
Wafer, Lugged, Flanged, Double Flanged End
Class #300, #600
Double & Triple Eccentric Type
Standard: API 609
V‐TORK 2X Series valve can be installed in any direction without
he restriction of medium's flow way.
The flexible part of flexible butterfly valve can be flexing free or
xed according to working condition.
Short structure size, small volume, light weight, convenience for
peration.
Adopting semi‐axle structure, high strong disc board, big flow ar
a, small resistance and little consumption for energy.
Adopting the double‐eccentric sealing structure, so the more clo
ed and the more tight, the sealing performance is very reliable, a
ter opening ensure sealing surface against contact, keep sealing
urface from damaging.

49.

LL VALVES

50.

WAY BALL VALVES
S SERIES BALL VALVES
2 Way
Screwed, But Welded, Socketed
Size ½” to 2” (15mm to 50mm)
Class #150, 300, 600, 800
Metal Seated/Soft Seated
Standard: BS 5351/ISO 17292
SINGLE PIEC
E
THREE PIEC
F SERIES BALL VALVES
2 Way
But Welded, Flanged Ends
Size ½” to 8” Class #150, 300 (Soft Seated)
Size ½” to 12” Class #150 (Metal Seated)
Standard: BS 5351/ISO 17292
TWO PIECE

51.

WAY & 4 WAY DIVERTER BALL VALVES
3M SERIES BALL VALVES
3 Way
Flanged Ends
Size 1” to 8” (25mm to 30mm)
Class #150, 300
Fire Safe, Blow out proof Design
Standard: V-TORK Std.
4M SERIES BALL VALVES
4 Way
Flanged Ends
Size 1” to 8” (25mm to 30mm)
Class #150, 300
Fire Safe, Blow out proof Design
Standard: V-TORK Std.

52.

PROJECTS EXECUTED
&
SITE PERFORMANCE
V‐Tork is very keen to satisfy ou
customers to study their requir
ment and to provide a solution
rather to sell the existing
products.

53.

CASE STUDY
Push through design valves supplied to a steel plant in India as per the
requirement of client specification. Client was not willing to change their
specification during quote submission.
ALLENGES:
perational difficulties
edimentation of media
amage of Stem
amage of sleeves
ROOT CAUSES:
•Lack of Flushing
•Non Removal of Bottom Dummies
VATION & SOLUTION
on the site assessment it was understood that the valves
t flushed and maintained properly. Hence the media got
ed inside the valves and that leads to the cause of damage
ves. It was concluded that the customer is unable to flush
ves and they require a no maintenance valve without flus
ystem. Hence we recommended the Polyurethane lined
gate valves (B‐450) and the same has been installed at site
erforming well.

54.

A DETAILS
sity ‐ 2.1 to 2.3
ry concentration‐ 85%
x working pressure – 11 Bar
icle Size‐ 45micron
B‐450
FIELD PROVEN SOLUTIO

55.

CASE STUDY
The Other Brand Knife gate valves installed in vertically inclination of
90‐degree position in line which media being GCP Slurry from Blast furnace
with slurry density of Valve Size – 300 mm – Manual Operated.
CHALLENGES:
• Operational difficulties
• Sedimentation of media
• Damage of Stem
• Damage of Seat
ROOT CAUSES:
• Slurry Sedition in Seat Area

56.

CASE STUDY
BEFORE INSTALLATION OF V‐TOK B SERIES KGV
Operational difficulties In open & closing of the
valves
Valves are to replaced after 2 months
Stem damage
Valve Passing in the Line
AFTER INSTALLATION OF V‐TORK B‐SERIES KGV
V‐TORK B‐series KGV valves are operating Smoot
Installed valves Have been performing successfu
more than a year
No Stem Damage & leakage Observed or reporte
100% Bubble Tight Shut off

57.

B‐450
FIELD PROVEN SOLUTIO
CONCLUSION
In summary, the choice between polyurethane‐lined knife gate valves
and push‐through design sleeved valves depends on the application
and maintenance suitability. If you are willing to make for your specifi
c application. Polyurethane‐lined knife gate valves are durable than p
ush through and suitable for abrasive or corrosive media but may hav
e a higher initial cost but the down time of plant can be reduced dras
tically..
hrough design sleeved valves is an economical choice but may
e more frequent maintenance.
ential to consult with V‐TORK and consider your specific
s requirements to make an informed decision.

58.

FIELD PROVEN VALVE
Segment: Steel Plant
Location: Odisha, India
Application: Iron Ore
Pressure: 6‐8 BAR
Percentage of solid‐ 38%
Frequency of operation‐ 8‐10 times a day
Sleeves damaged after 2 years
During Maintenan
Sl.No
1
pplied elastomer sleeved valves on the FY year
17‐18
ves were in operation for 2 years
ares procured by the client after 2 years and
peated orders was placed for spares in a frequency
1 year as mentioned in the Table‐1
Spares
Financial Year
Sleeves
2020‐21
Sleeves
2019‐20
2
3
4
5
Sleeves
2019‐20
Sleeves
2019‐20
Sleeves
2019‐20
Size
Qty
Ye
200 MM
20 Set
3y
150 MM
200 MM
12 Set
12 Set
300 MM
10 Set
200 MM
10 Set
150 MM
20 Set
Proc
after 2