Value Stream Mapping. Monthly forecast

1.

Value Stream Mapping
Monthly forecast
Supplier
1
Market Forecast
Production
Control
Supplier
2
Customer
A
Customer
B
Weekly schedule
Production Supervisor
Weekly
Kaizen
Shipping
(13 days)
Daily
I
1700
Receiving
I
200
Milling
Welding
Painting
Inspection
2 People
5 People
3 People
1 People
C/T = 2 min
C/O = 2 hr
Batch = 50
Uptime = 74%
5 days
I
1000
C/T = 2 min
C/O = 2 hr
Batch = 50
Uptime = 74%
10 days
2 min
Total Lead Time = 51 days
Value added time = 15 min
I
C/T = 2 min
C/O = 2 hr
Batch = 50
Uptime = 74%
15 days
4 min
I
1500
C/T = 2 min
C/O = 2 hr
Batch = 50
Uptime = 74%
8 days
7 min
13 days
2 min

2.

Symbols used in VSM
Customer
I
Supplier
Inventory
Transportation
Kaizen
Kaizen Burst
Electronic
Information
Process Box
Manual
Information
Material flow

3.

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