USF-50 Ver3.0 series Technical Training

1.

USF-50 Series
Technical Training
GLORY.LTD
Ver. 3.0
1

2.

Revision History
Version
Date
Description
Author
1.0
2011.09.08
Release
Kosaku Nakamura
2.0
2011.11.10
3.0
2012.01.20
Add Fitness adjustment procedure and
data collection precedure.
All pages revised
Kazuto Kimura
Inoue Yosuke
2

3.

Table of Contents
01. Specification
10. Adjustment
02. Reliability
11. Preventive Maintenance
03. Operation Key Description
12. Running Test
04. Summary of Each Mode
13. LOG
05. User Setting
14. Download
06. Installation Procedure
15. Trouble Report
07. Machine Disassembly
16. Appendix
08. Ras Specification
09. Trouble Shooting
3

4.

SECTION 01
SPECIFICATION
4

5.

01. Specification
What is USF-50?
USF-50 is the Banknote Sorter
SORT
COUNT
5

6.

01. Specification
USF-50 Model Line Up
USF-50
USF-51
USF-52
IR
Sensor
Thick
ness
UV
Sensor
MG
Sensor
Multi
Currency
USF-50
YES
YES
YES
USF-51
YES
YES
YES
YES
YES
USF-52
YES
YES
YES
YES
YES
Serial
Number
YES
6

7.

01.Specification
01. Specification
Location and Function of Each Part
Hopper
Reject Stacker
Stacker
7

8.

01.Specification
01. Specification
Location and Function of Each Part (Continued)
Gate Adjustment
Screw
LCD and Operation
Panel
SD Card Slot
8

9.

01.Specification
01. Specification
Location and Function of Each Part (Continued)
Scanning Section
9

10.

01. Specification
Location and Function of Each Part (Continued)
RS-232C(A)
-Terminal Interface
-Printer
RS-232C(B)
-Terminal Interface
-Printer
-External Display
USB
Terminal Interface
10

11.

01. Specification
Location and Function of Each Part (Continued)
Model Name
and
Serial Number
Indication
MODEL USF-51
NO.
12345
FOR UW UNIT
XXX V
XXX Hz
XXX A
GLORY LTD.
MADE IN JAPAN
11

12.

01. Specification
Location and Function of Each Part (Continued)
LAN
USB
External Keyboard
PS / 2
External Keyboard
12

13.

01. Specification
Location and Function of Each Part (Continued)
POWER SWITCH
POWER PLUG
13

14.

01.Specification
01. Specification
General Specification
1. Capacity
Hopper
300 pcs
Reject Stacker
50 / 100 pcs
Stacker
200 pcs
14

15.

01.Specification
01. Specification
General Specification (Continued)
2. Maximun Counting Speed
For 50 Euro
720 pcs/min
For 500 Euro
650 pcs/min
15

16.

01.Specification
01. Specification
General Specification (Continued)
18kg approx.
360mm
3. Size and Weight
16

17.

01.Specification
01. Specification
General Specification (Continued)
4. Power Supply
Rated Voltage
Frequency
:
:
AC 100-240v
50 / 60 Hz
5. Power Consumption
Current (A)
Standby (W)
Rated (W)
Max.(VA)
100V
1.160
18
70
120
240V
0.610
19
70
140
6. Required Operating Environment
Humidity
Temperature
Altitude
:
:
:
20%~90% RH
5 ~ 35 degree celcius
Nor over 3000m
17

18.

01.Specification
01. Specification
General Specification (Continued)
7. Countable Notes
Minimum (5 Euro Bill)
120mm
62mm
Maximum
177mm
85mm
Thickness
0.08~0.12mm
18

19.

01.Specification
01. Specification
General Specification (Continued)
8. Identification Function
FUNCTION
DETECT 128 DENOMINATIONS
COUNTERFEIT DETECTION
ORIENTATION DETECTION
NEW AND OLD DETECTION
DOUBLE NOTES DETECTION
FITNESS DETECTION
19

20.

01.Specification
01. Specification
General Specification (Continued)
9. Interface
1
4
2
5
3
6
NO.
I/F
ROLE
1
RS232C(A)
Printer OR PC Terminal
2
RS232C(B)
Printer OR External Display
3
USB(LEFT)
For Factory
4
LAN
PC Terminal
5
USB(RIGHT)
Key Pad
6
PS / 2
Key Pad
20

21.

SECTION 02
RELIABILITY
21

22.

03.
02. Reliability
Reliability
Reliability
Guarantee term : 12 months
The standard life time of the machine
Allowable use years : 5 years
Process number of banknotes : 7.5 million banknotes
The standard condition for use : 5000 banknotes 1/day
22

23.

SECTION 03
OPERATION
KEY
DESCRIPTION
23

24.

03. Operation Key Description
LED Display Description
F1
MENU
USF
DD
FIT
CNT
ACCEPT
F3
ADD
F4
BATCH
REJECT
LED
LED
COLOR CONDITION
START
BATCH
STOP
F2
DISP
MIX
C
USER
A
MACHINE CONDITION
B
LCD
ORANGE
SLOW
BLINKING
Under power saving condition.
(LCD is off)
ORANGE
BLINKING
Notes in Reject Stacker
ORANGE
LIGHTING
RJ stacker is full
BLINKING
Sequential Reject. (Double, Skew, “CHECK HOPPER”
Miss Setting on the hopper)
BLINKING
Detect suspicious notes.
GREEN
WHITE
“CHECK REJECT”
“SUSPICIOUS”
24

25.

03. Operation Key Description
Operation Key Description
USF
F1
MENU
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
USER
F4
BATCH
A
B
REJECT
MENU KEY
-CURRENCY SELECT
-INFORMATION DISPLAY
MODE SELECT KEY
MIX / DD / FIT / CNT
25

26.

03. Operation Key Description
Operation Key Description (Continued)
USF
F1
MENU
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
USER
F4
BATCH
A
B
REJECT
DISP KEY
SHOW NEXT INFO
26

27.

03. Operation Key Description
Operation Key Description (Continued)
USF
F1
MENU
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
ADD KEY
BATCH
A
REJECT
1.START
COUNT
$10
USER
F4
2.HP
REMOVE
3.ACCEPT
COUNT
$20
B
ADD MODE ON / OFF
IF ADD
MODE
ON
IF ADD
MODE
OFF
TOTAL
$10
$20
TOTAL
$20
27

28.

03. Operation Key Description
Operation Key Description (Continued)
USF
F1
MENU
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
USER
F4
BATCH
A
B
REJECT
BATCH KEY
BATCH SETTING
28

29.

03. Operation Key Description
Operation Key Description (Continued)
USF
F1
MENU
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
USER
F4
BATCH
A
B
REJECT
FUNCTION KEY
USER SETTING KEY
OPERATION KEY
29

30.

SECTION 04
SUMMARY OF
EACH MODE
30

31.

04. Summary of Each Mode
Daily Operation
1. Power ON
2. Select Mode
F1
MENU
USF
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
F4
BATCH
USER
A
B
REJECT
31

32.

04. Summary of Each Mode
Daily Operation
3. Count / Sort Banknotes
MIX
BATCH
---
MIX2
DRCTN
€0
0pcs
COUNT
SORT
TOTAL
REPRINT
EUR
1. Direction Setting
Select Direction setting from
[OFF] / [FACE] / [ORIENTATION]
MIX MODE
MIX2 MODE
D.D MODE
32

33.

04. Summary of Each Mode
Daily Operation
3. Count / Sort Banknotes
1. Direction Setting (Continued)
Press F2 Key to select direction setting
BATCH
---
MIX
€0
0pcs
EUR
MIX2
F1
DRCTN
F2
TOTAL
F3
REPRINT
F4
ORT
33

34.

04. Summary of Each Mode
Daily Operation
3. Count / Sort Banknotes
2. Display detailed Result
BATCH
---
MIX
BATCH
---
MIX
MANUAL
DENOMI
500
200
€10,000
100pcs
DISP
100
50
20
PCS
0
0
100
0
0
ORT
EUR
0
0
0
0
0
€10,000
GT.TOTAL
EUR
MANUAL
MAN
ORT
34

35.

04. Summary of Each Mode
Daily Operation
3. Count / Sort Banknotes
3. Batch Number Setting
BATCH
---
MIX
BATCH
MANUAL
DENOMI
ALL
PCS
100
DENOMI
500
200
€10,000
100pcs
100
50
BATCH
20
10
EUR
ORT
EUR
PCS
100
100
100
100
100
100
+
ORT
35

36.

04. Summary of Each Mode
Daily Operation
3. Count / Sort Banknotes
4. Manual Input
MIX MODE
MIX2 MODE
BATCH
---
MIX
FIT MODE
BATCH
---
MIX
MANUAL
DENOMI
500
200
€10,000
100pcs
100
50
F1
20
PCS
0
0
100
0
0
ORT
EUR
0
0
0
0
0
€10,000
GT.TOTAL
EUR
MAN
+
ORT
36

37.

04. Summary of Each Mode
Daily Operation
3. Count / Sort Banknotes
5. GRAND TOTAL DISPLAY
Press F3 Key to display the total deposit amount
BATCH
---
MIX
MIX2
F1
BATCH
---
MIX
DENOMI
500
DRCTN
€0
0pcs
F2
200
100
TOTAL
F3
50
20
REPRINT
EUR
ORT
F4
PCS
0
0
100
0
0
MAN
0
0
0
0
0
GT.TTL
BACK
€10,000
GT.TOTAL
EUR
PRINT
ORT
GRAND
TOTAL
37

38.

04. Summary of Each Mode
Daily Operation
3. Count / Sort Banknotes
5. GRAND TOTAL DISPLAY(Continued)
Grand Total and Grand Machine Count Total display
can be changed by F2 Key
BATCH
---
MIX
DENOMI
100
50
20
500
GT.TTL
BACK
F2
100
50
20
EUR
MACHINE
COUNT
GT
TTL
=
PRINT
MAN
0
0
0
0
0
GM.TTL
BACK
€10,000
GT.TOTAL
ORT
=
PCS
0
0
100
0
0
200
€10,000
GM.TOTAL
GM
TTL
DENOMI
0
0
100
0
0
200
EUR
PRINT
PCS
500
BATCH
---
MIX
ORT
MACHINE
COUNT
+
MANUAL
INPUT
38

39.

04. Summary of Each Mode
Daily Operation
3. Count / Sort Banknotes
5. GRAND TOTAL DISPLAY(Continued)
Grand Total can be cleared by pressing “Clear” Key
BATCH
---
MIX
DENOMI
500
200
100
50
20
PRINT
YES
PCS
0
0
100
0
0
€10,000
GM.TOTAL
EUR
BATCH
---
MIX
ORT
GT.TTL
BACK
NO
CLEAR TOTAL?
C
EUR
ORT
39

40.

04. Summary of Each Mode
Summary of Each Mode
MIX MODE
COUNT MIXED NOTES
D.D MODE
COUNT 1ST DENOMINATION
FIT MODE
FITNESS SORTING
COUNT MODE
COUNT ONLY PIECES
40

41.

04. Summary of Each Mode
MIX Mode
MIX MODE
COUNT MIXED NOTES
41

42.

04. Summary of Each Mode
MIX Mode
MIX MODE
MIX MODE
COUNT MIXED NOTES
MIX2 MODE
42

43.

04. Summary of Each Mode
MIX Mode
MIX MODE
1. MIX MODE
1. How To Enter Mix Mode?
MIX
DD
MIX
FIT
CNT
Mode Select Key
2. What is Mix Mode?
Count Mixed Notes
Mixed
Notes
43

44.

04. Summary of Each Mode
MIX Mode
MIX2 MODE
2. MIX2 MODE
1. How To Enter Mix2 Mode
MIX
F1
Mode Select Key
2. What is Mix2 Mode?
Count mixed notes and stop at every different
denomination detection
COUNT
$50
$20
$10
STOP
STOP
STOP
44

45.

04. Summary of Each Mode
D.D Mode
D.D MODE
COUNT 1ST
DENOMINATION
45

46.

04. Summary of Each Mode
D.D. Mode
D.D MODE
1. How To Enter D.D Mode?
MIX
FIT
DD
DD
CNT
Mode Select Key
2. What is D.D. Mode?
Count Only First detected denomination
1.START
REJECT
FIRST
COUNT
COUNT
ONLY
$5
$50
$10
$10
$20
$100
46

47.

04. Summary of Each Mode
FIT Mode
FIT MODE
FITNESS SORTING
47

48.

04. Summary of Each Mode
FIT Mode
FIT MIX MODE
FIT D.D. MODE
FIT MODE
FITNESS SORTING
ATM MIX MODE
ATM D.D. MODE
48

49.

04. Summary of Each Mode
FIT Mode
FIT MIX MODE
1. FIT MIX MODE
1. How To Enter FIT MIX Mode?
MIX
DD
FIT
CNT
FIT
Mode Select Key
2. What is FIT MIX MODE?
Sort Mixed notes with FIT/UNFIT
Mixed
Notes
FIT
UNFIT
49

50.

04. Summary of Each Mode
FIT Mode
FIT MIX MODE
1. FIT MIX MODE
3. How To Operate Fitness Sorting?
1. Count Mixed Banknotes
[Stacker : FIT] / [RJ Stacker: RJ & UNFIT]
1ST SORT
RJ
UNFIT
FIT
FIT
UNFIT
FIT
(ATM & TELLER)
50

51.

04. Summary of Each Mode
FIT Mode
FIT MIX MODE
1. FIT MIX MODE
3. How To Operate Fitness Sorting?
2. Remove notes in Stacker and RJ Stacker
3. Count notes in RJ Stacker
[Stacker : UNFIT] / [RJ Stacker: RJ]
2nd SORT
RJ
UNFIT
UNFIT
UNFIT
FIT
(ATM & TELLER)
51

52.

04. Summary of Each Mode
FIT Mode
FIT D.D. MODE
2. FIT D.D. MODE
1. How To Enter FIT D.D. Mode?
MIX
DD
FIT
CNT
FIT
Mode Select Key
2. What is FIT D.D. MODE?
Sort the first detected denomi with FIT / UNFIT
ONLY
FIRST
DENOMI
FIT
UNFIT
52

53.

04. Summary of Each Mode
FIT Mode
ATM MIX MODE
3. ATM MIX MODE
1. How To Enter ATM MIX Mode?
FIT
F2
Mode Select Key
2. What is ATM MIX MODE?
Sort Mixed notes with ATM / UNFIT
Mixed
Notes
ATM
TLR
UNFIT
53

54.

04. Summary of Each Mode
FIT Mode
ATM MIX MODE
1. FIT MIX MODE
3. How To Operate Fitness Sorting?
1. Count Mixed Banknotes
[Stacker : ATM] / [RJ Stacker: RJ & UNFIT & TLR]
1ST SORT
RJ
UNFIT
TLR
ATM
ATM
UNFIT
TELLER
ATM
54

55.

04. Summary of Each Mode
FIT Mode
ATM MIX MODE
1. FIT MIX MODE
3. How To Operate Fitness Sorting?
2. Remove notes in Stacker and RJ Stacker
3. Count notes in RJ Stacker
[Stacker : UNFIT] / [RJ Stacker: RJ]
2nd SORT
TLR
UNFIT
RJ
TLR
UNFIT
UNFIT
TELLER
ATM
55

56.

04. Summary of Each Mode
FIT Mode
ATM D.D. MODE
3. ATM D.D. MODE
1. How To Enter ATM D.D. Mode?
FIT
F2
F1
2. What is ATM D.D. MODE?
ONLY
FIRST
DENOMI
ATM
TLR
UNFIT
56

57.

04. Summary of Each Mode
COUNT Mode
COUNT MODE
COUNT ONLY PIECES
57

58.

04. Summary of Each Mode
COUNT Mode
D.D MODE
1. How To Enter COUNT Mode?
MIX
DD
FIT CNT
CNT
Mode Select Key
2. What is COUNT Mode?
-Count only the number of the notes
-Count only registered size in first note
-Counterfeit detection is not effective
(Only double notes are rejected)
58

59.

SECTION 05
USER SETTING
59

60.

05. User Setting
How to Enter User Setting
1. Press Menu Key
F1
MENU
USF
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
F4
BATCH
USER
A
B
REJECT
2. Press F1 Key
F1
MENU
USF
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
F4
BATCH
USER
A
B
REJECT
60

61.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
1. ATM FIT MODE [OFF]
Select the level of Fitness detection level (ON / OFF).
ON
IF
SETTING
IS ON
or
OFF
ATM MODE
1ST SORT
RJ
UNFIT
TLR
ATM
IF
SETTING
IS OFF
2ND SORT
RJ
UNFIT
TLR
RJ
UNFIT
RJ
FIT
UNFIT
FIT MODE
61

62.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
2. LCD CONTRAST [ L - - M - - H ]
Select LCD contrast
Setting Value : L--M--8
3. INTERFACE [ A:OFF / B:OFF ]
Select Interface for each RS-232C connector
A : [OFF / TERMINAL / PRINTER]
B : [OFF / TERMINAL / PRINTER]
RS-232C(A)
RS-232C(B)
62

63.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
4. AUTO START [ ON ]
Select Auto Start function ON / OFF
5. REPEAT START [ ON ]
Select Repeat Start function ON / OFF
FULL
REMOVE
SETTING
ON
AUTOMATICALLY
REPEAT START
SETTING
OFF
NEED TO PUSH
“START/STOP”
TO RESTART
63

64.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
6. DOUBLE NOTES [ L - - M - - H ]
THIS SETTING IS EFFECTIVE ONLY IN COUNT MODE
Select Double Note Detection Level
L : LOOSE / H : TIGHT
64

65.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
7. BATCH ACC(D.D) [ OFF ]
THIS SETTING IS EFFECTIVE ONLY IN D.D. MODE
[Example]
IF
SETTING
IS ON
A
C
C
E
P
T
Batch Number :
100pcs
BATCH
MEMORY
BATCH
MEMORY
0
60
COUNTING…
A
C
C
E
P
T
BATCH
MEMORY
100
COUNTA
STOP CC
E
P
T
65

66.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
7. BATCH ACC(D.D) [ OFF ] (Continued)
THIS SETTING IS EFFECTIVE ONLY IN D.D. MODE
[Example]
IF
SETTING
IS OFF
A
C
C
E
P
T
Batch Number :
100pcs
BATCH
MEMORY
BATCH
MEMORY
BATCH
MEMORY
0
0
0
COUNTING…
A
C
C
E
P
T
COUNTING…
A
C
C
E
P COUNTING…
T
66

67.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
8. BACK LIGHT BRIGHTNESS [ L - - M - - H ]
Select Backlight Brightness
9. MODE KEY LOCK [ OFF ]
Select ModeKey Lock ON or OFF
MIX
DD
LOCK
FIT
CNT
67

68.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
10. BUZZER [ ON ]
Select ERROR buzzer ON or OFF
11. DUAL USAGE [ OFF / OFF ]
Select Dual Usage function ON or OFF
Select Printer Common Use ON or OFF
USER SETTING
SHARE
11. DUAL USAGE
OFF
PRINTER COMMON USE
USER
1
USER
2
OFF
68

69.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
11. DUAL USAGE [ OFF / OFF ] (Continued)
Select Dual Usage function ON or OFF
ON
USER SETTING
11. DUAL USAGE
or
OFF
SHARE
IF
SETTING
IS ON
USER
1
USER
2
OFF
PRINTER COMMON USE
OFF
IF
SETTING
IS OFF
USER
1
69

70.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
11. DUAL USAGE [ OFF / OFF ] (Continued)
Select Dual Usage function ON or OFF
ON or OFF
SHARE
USER SETTING
11. DUAL USAGE
IF
SETTING
IS ON
USER
A
USER
B
PRINTER
(PORT A)
OFF
PRINTER COMMON USE
OFF
IF
SETTING
IS OFF
USER
A
PRINTER
(PORT A)
USER
B
PRINTER
(PORT B)
70

71.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
12. SHUTTER [ OFF / NORMAL / BATCH ]
Select the behavior of the stacker shutter
USER SETTING
12. SHUTTER
1 : OFF
2 : NORMAL
3 : BATCH
71

72.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
12. SHUTTER [ OFF / NORMAL / BATCH ]
Select the behavior of the stacker shutter
OFF
NORMAL
BATCH
IDLING
COUNTING
COUNT
STOP
(LESS THAHN
BATCH PCS)
COUNT
STOP
ACCEPT
(BATCH PCS)
IF
SETTING
IS OFF
ALWAYS OPEN
72

73.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
12. SHUTTER [ OFF / NORMAL / BATCH ]
Select the behavior of the stacker shutter
OFF
NORMAL
IDLING
COUNTING
COUNT
STOP
(LESS THAHN
BATCH PCS)
BATCH
COUNT
STOP
ACCEPT
(BATCH PCS)
IF
SETTING
IS
NORMAL
CLOSE
73

74.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
12. SHUTTER [ OFF / NORMAL / BATCH ]
Select the behavior of the stacker shutter
OFF
NORMAL
IDLING
COUNTING
COUNT
STOP
(LESS THAHN
BATCH PCS)
BATCH
COUNT
STOP
ACCEPT
(BATCH PCS)
IF
SETTING
IS
BATCH
CLOSE
CLOSE
74

75.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
13. ASSIGN OPERATOR [ A:OP1 / B: OP2 ]
Select the behavior of the stacker shutter
OPERATOR : A
USER
4
USER
1
USER
2
USER
3
USER
4
USER
5
USER
6
USER
7
USER
8
USER
9
USER
10
USER
11
USER
12
OPERATOR : B
USER
9
75

76.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
14. OPERATOR REGISTORY [ - ]
Register the operator name
USER 1
USER 7
USER 2
STEVE
MICHAEL
ELIZAVEZ
NINJA
KAZUTO
USER 5
MORI TAKA
USER 6
USER 12
76

77.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
15. SELECT LANGUAGE [ OFF ]
Select Language
ON or OFF
USER SETTING
IF
SETTING
IS ON
REGISTERED
LANGUAGE
IF
SETTING
IS OFF
ENGLISH
(DEFAULT)
15.SELECT LANGUAGE
ON / OFF
77

78.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
16. RJ REMINDER [ OFF ]
Select RJ Reminder function ON / OFF
SETTING
ON
ACCEPT
SETTING
OFF
ACCEPT
ACCEPT
BILLS
IN
RJ
STACKER
78

79.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
17. RJ CAUSE PRINT [ OFF ]
Select printing RJ Reason ON / OFF
18. RJ DENOMI MODE [ OFF ]
Select RJ Denomi Mode ON / OFF
DENOMINATION : RAS 4001
REJECT
ON or OFF
$1
$2
$ 10
$20
$5
$ 50
$ 100
79

80.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
19. MIX BATCH [ OFF / PCS / MIX ]
THIS SETING IS EFFECTIVE ONLY IN MIX MODE
Select BATCH Pattern
OFF PCS MIX
OFF
IDLING
BATCH MODE IN MIX MODE OFF
80

81.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
19. MIX BATCH [ OFF / PCS / MIX ]
THIS SETING IS EFFECTIVE ONLY IN MIX MODE
Select BATCH Pattern
IDLING
OFF PCS MIX
In mix mode, machine stops counting at the batch number
of each denomination.
PCS
BATCH SETTING
$1 100PCS
$2 100PCS
$5
50PCS
$10
10PCS
$20 100PCS
$50
10PCS
$100 100PCS
<EXAMPLE>
MACHINE
STOPS
COUNTING
WHEN $2 IS
COUNTED 100
PCS.
81

82.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
19. MIX BATCH [ OFF / PCS / MIX ]
THIS SETING IS EFFECTIVE ONLY IN MIX MODE
Select BATCH Pattern
IDLING
OFF PCS MIX
In mix mode, machine stops counting mixed bills at the
batch number
BATCH SETTING
MIX
9 PCS
<EXAMPLE>
STOPS at 9PCS
82

83.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
20. DIGIT MARK [ , ]
Select digit mark
[example]
123,456 / 123.456 / 123’456 / 123456
21. SLEEP MODE [ OFF / 3M / 5M / 10M ]
Select the minutes to start Sleep Mode.
ZZZ…
22. EXTERNAL DISPLAY [OFF]
Select External Display Interface ON or OFF
83

84.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
23. EXTERNAL KEYBOARD [OFF]
Select Key Board Interface ON or OFF.
24. PRINTER AUTO CUT [ OFF ]
Select Printer Auto Cut function ON or OFF.
This setting is effective ONLY FOR STAR printer
25. TIME SETTING [ - ]
Set the time.
84

85.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
26. CURRENCY INITIALIZE [ OFF ]
Set the Currency Initialize when “power on” ON or OFF.
SETTING
ON
€
DEFAULT:
POWER
OFF / ON
SETTING
OFF
$
€
$
85

86.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
27. PRINTER BAUD RATE [ 9600 ]
Select printer baud rate (9600 / 19200 / 38400).
28. SERIAL PRINT SET [ OFF ]
Select Printer Auto Cut function ON or OFF.
This setting is effective ONLY FOR STAR printer
USER SETTING
28. SERIAL PRINT
OFF
ERROR DIGIT
3
86

87.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
28. SERIAL PRINT SET [ OFF ]
Select Serial Print Function ON or OFF.
USER SETTING
28. SERIAL PRINT
ON
ERROR DIGIT
3
SERIAL NUMBER
DATE 22.04.2010 14:22:09
USD
OP1
DENOMI. PCS.
AMOUNT
100
3
300
TOTAL
3
300
--------------------------------------------DENO. VER. SERI NUMBER
---------------------------------------------
100
100
100
N
N
N
FK49923334A
FK49963633B
FK49944653C
SIGNATURE
___________________
87

88.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
28. SERIAL PRINT SET - ERROR DIGIT [ OFF / 1 / 2 / 3 / 4 / 5 ]
Select Error Digit .
If the error character is more than this number,
The banknotes go to the RJ stacker
USER SETTING
SERIAL NUMBER
28. SERIAL PRINT
OFF
ERROR DIGIT
3
FK49???4??A
FK49??36??B
FK49944???C
FK49944??3C
FK499?4653C
RJ
RJ
RJ
ST
ST
88

89.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
28. SERIAL PRINT SET - PRINT SIGNATURE[ ON / OFF ]
Select Signature Space ON or OFF.
USER SETTING
PRINT SIGNATURE
ON
PRINT TIMES
3
SERIAL NUMBER
DATE 22.04.2010 14:22:09
USD
OP1
DENOMI. PCS.
AMOUNT
100
3
300
TOTAL
3
300
--------------------------------------------DENO. VER. SERI NUMBER
---------------------------------------------
100
100
100
N
N
N
FK49923334A
FK49963633B
FK49944653C
SIGNATURE
___________________
89

90.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
28. SERIAL PRINT SET - PRINT TIMES[ 1 / 2 / 3 ]
Select Print times.
USER SETTING
PRINT SIGNATURE
ON
PRINT TIMES
3
SERIAL NUMBER
DATE 22.04.2010 14:22:09
USD
OP1
DENOMI.SERIAL
PCS. NUMBER
AMOUNT
DATE
22.04.2010
100
3
300 14:22:09
USD
OP1
NUMBER
PCS.
TOTAL DENOMI.
3SERIAL
300AMOUNT
DATE
100
3 22.04.2010
30014:22:09
--------------------------------------------USDNUMBER
OP1
DENO. VER. SERI
AMOUNT
TOTAL DENOMI.3 PCS.
300
--------------------------------------------100
3
300
100
N--------------------------------------------FK49923334A
VER. SERI NUMBER
100
NDENO.
FK49963633B
TOTAL
3
300
100
N--------------------------------------------FK49944653C
--------------------------------------------100
N FK49923334A
DENO.
VER. SERI NUMBER
100
N FK49963633B
SIGNATURE
--------------------------------------------100
N FK49944653C
___________________
100
N FK49923334A
100
N FK49963633B
SIGNATURE
100
N FK49944653C
___________________
SIGNATURE
___________________
90

91.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
28. SERIAL PRINT SET - UNFIT PRINT [ ON / OFF ]
Select UNFIT CONTENT PRINTING ON or OFF.
USER SETTING
UNFIT OUTPUT SET
ON
SERIAL NUMBER
DATE 22.04.2010 14:22:09
USD
OP1
DENOMI. PCS.
AMOUNT
100
3
300
TOTAL
3
300
--------------------------------------------FIT
100
AF86861683H
100
CB05119862A
UNFIT
100
B18378576A
91

92.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
29. SELECT PRINTER [ 1.SITIZEN]
Select Printer type.
USER SETTING
29. SELECT PRINTER
1 : CITIZEN
2 : STAR
3 : EPSON(80MM)
4 : EPSON(58MM)
5 : BIXOLON
6 : OTHER
92

93.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
30. AUTO SECOND SORT [ OFF / MANUAL / AUTO ]
Select the behavior for the 2ND Sort function
IDLING
OFF MAN AT
1ST SORT
OFF
2ND SORT
RJ
UNFIT
FIT
RJ
UNFIT
ATM
FIT
OFF
ATM
FIT
This example is under the setting of “ATM mode : ON”
93

94.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
30. AUTO SECOND SORT [ OFF / MANUAL / AUTO ]
Select the behavior for the 2ND Sort function
IDLING
OFF MAN AT
1ST SORT
MAN
RJ
UNFIT
FIT
ATM
ATM
2ND SORT
M
A
N
U
A
L
RJ
UNFIT
FIT
FIT
This example is under the setting of “ATM mode : ON”
94

95.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
30. AUTO SECOND SORT [ OFF / MANUAL / AUTO ]
Select the behavior for the 2ND Sort function
IDLING
OFF MAN AT
1ST SORT
AT
2ND SORT
RJ
UNFIT
RJ
UNFIT
FIT
A
U
T
O
ATM
ATM
FIT
FIT
This example is under the setting of “ATM mode : ON”
95

96.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
31. ST FULL CHECK [ ON / OFF ]
USER SETTING 12. SHUTTER
SHOULD BE “OFF”
COUNTING
SOFTWARE
FULL
DETECTION
SETTING
ON
STOP
COUNTING
SETTING
OFF
NO STOP
COUNTING
96

97.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING
Set the fitness value.
USER SETTING
32. FIT THRESHOLD
ITEM
ITEM DETAIL
DEFECT
1. FORMAT
DENOMI
A
B
DENOMI
A
B
500
160
160
10
160
160
200
160
160
5
160
160
100
160
160
50
160
160
20
160
160
97

98.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
1. HOW TO SET THE FIT VALUE (Continued)
1. Select Parameter.
USER SETTING
32. FIT THRESHOLD
ITEM DEFECT
ITEM DETAIL 1. FORMAT
DENOMI
A
B
DENOMI
A
B
500
160 160
10
160 160
200
160 160
5
160 160
100
160 160
50
160 160
20
160 160
98

99.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
1. HOW TO SET THE FIT VALUE (Continued)
2. Select Denomi.
USER SETTING
32. FIT THRESHOLD
ITEM DEFECT
ITEM DETAIL 1. FORMAT
DENOMI
A
B
DENOMI
A
B
500
160 160
10
160 160
200
160 160
5
160 160
100
160 160
50
160 160
20
160 160
99

100.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
1. HOW TO SET THE FIT VALUE (Continued)
3. Set Value.
USER SETTING
32. FIT THRESHOLD
ITEM DEFECT
ITEM DETAIL 1. FORMAT
DENOMI
A
B
DENOMI
A
B
500
160 160
10
160 160
200
160 160
5
160 160
100
160 160
50
160 160
20
160 160
100

101.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are 3 Big Factors of UNFIT
1. DEFECT
2. STAIN
3. THICKNESS
101

102.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
1. DEFECT
2. STAIN
3. THICKNESS
4
8
2
Parameters
Inside
Parameters
Inside
Parameters
Inside
102

103.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
1. DEFECT
2. STAIN
1. SHAPE
2. MISSING SIDE
3. MISSING CORNER
4. HOLE
1. PARTIAL STAIN
2. INK STAIN
3. WATERMARK
4. BLEACH
5. EDGE STAIN
6. CRUMPLE STAIN
7. GRAFFITI 1
8. GRAFFITI 2
3. THICKNESS
1. CORNER FOLD
2. PARTIAL TAPE
103

104.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
DEFECT
STAIN
THICKNESS
1. SHAPE
2. MISSING SIDE
104

105.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
DEFECT
STAIN
THICKNESS
3. MISSING
CORNER
4. HOLE
105

106.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
DEFECT
STAIN
THICKNESS
1.PARTIAL STAIN
2. INK STAIN
106

107.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
DEFECT
STAIN
THICKNESS
3. WATER MARK
4. BLEACH
107

108.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
DEFECT
STAIN
THICKNESS
5. EDGE STAIN
6. CRUMPLE STAIN
108

109.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
DEFECT
STAIN
THICKNESS
7. GRAFFITI 1
8. GRAFFITI 2
SNCPU IS NEEDED
109

110.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (Continued)
2. MAIN CONCEPT
There are detailed parameters in 3 Big Factors.
DEFECT
STAIN
THICKNESS
1. CORNER FOLD
2. PARTIAL TAPE
110

111.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (ONLY FOR USF-52) (Continued)
2. MAIN CONCEPT
Set the value of fitness sorting from 0-255.
Value must be the multiple number of
32(0/32/64/96/128/160/192/224/255)
A=B
UNFIT
0
32
64
FIT
96
B
32
64
160
192
A
TELLER
(FIT)
UNFIT
0
128
96
128
160
224
255
ATM
(FIT)
192
224
255
111

112.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (ONLY FOR USF-52) (Continued)
2. MAIN CONCEPT
$5
0
32
64
96 128 160 192 224 255
DEFECT 1
DEFECT 2
DEFECT
DEFECT 3
DEFECT 4
STA IN 1
STA IN 2
STA IN 3
STA IN 4
STA IN
STA IN 5
STA IN 6
STA IN 7
STA IN 8
THICK NESS 1
THICK NESS
THICK NESS 2
112

113.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
32. FIT THRESHOLD SETTING (ONLY FOR USF-52) (Continued)
2. MAIN CONCEPT
$5
DEFECT 1
DEFECT 2
DEFECT
DEFECT 3
DEFECT 4
STA IN 1
STA IN 2
STA IN 3
STA IN 4
STA IN
STA IN 5
UNFIT
STA IN 6
STA IN 7
STA IN 8
THICK NESS 1
NESS 64
0 THICK32
THICK NESS962
0
32
64
96 128 160 192 224 255
A=B
FIT
128
160
192
224
255
113

114.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
2. THERE ARE 14 PARAMETERS FOR ALL DENOMINATION
$5
0
32
64
96 128 160 192 224 255
DEFECT 1
DEFECT 2
DEFECT
DEFECT 3
DEFECT 4
STA IN 1
STA IN 2
STA IN 3
STA IN 4
STA IN
STA IN 5
STA IN 6
STA IN 7
STA IN 8
THICK NESS 1
THICK NESS
THICK NESS 2
114

115.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
2. THERE ARE 14 PARAMETERS FOR ALL DENOMINATION
$5
$10
DEFECT 1
0
32 64 96 128 160 192 224 255
0 32 64 96 128 160 192 224 255
DEFECT
2 1
DEFECT
DEFECT
DEFECT
3 2
DEFECT
DEFECT
DEFECT
4 3
DEFECT
STADEFECT
IN 1 4
STASTA
IN 2IN 1
STASTA
IN 3IN 2
STASTA
IN 4IN 3
STA IN
STA IN 4
STA IN STA IN 5
STASTA
IN 6IN 5
STA
STA IN 7IN 6
STASTA
IN 8IN 7
STA IN18
THICK NESS
THICK NESS
THI
CK NESS
THICK
NESS
2 1
THICK NESS
THICK NESS 2
115

116.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
2. THERE ARE 14 PARAMETERS FOR ALL DENOMINATION
0
$5
$10
DEFECT 1
$20
DEFECT
2 1
DEFECT
32 64 96 128 160 192 224 255
0 32 64 96 128 160 192 224 255
0 32 64 96 128 160 192 224 255
DEFECT
DEFECT
3 2 1
DEFECT
DEFECT
DEFECT
DEFECT
4 3 2
DEFECT
DEFECT
DEFECT
STADEFECT
IN DEFECT
1 4 3
STASTA
IN DEFECT
2IN 1
4
IN 2IN 1
STASTA
IN 3STA
IN 3IN 2
STASTA
IN 4STA
STA IN
STA IN 4
STA IN STA IN 5STA IN 3
IN 5IN 4
STASTA
IN 6STA
STA IN STA IN 6
STA IN 7STA IN 5
IN 7IN 6
STASTA
IN 8STA
STASTA
IN18IN 7
THICK NESS
THICK NESS
THI
CK NESS
STA
THICK
NESS
2 IN18
THICK NESS
THICK
NESS
2 1
THI
CK NESS
THICK NESS
THICK NESS 2
116

117.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
2. THERE ARE 14 PARAMETERS FOR ALL DENOMINATION
0 32 64 96 128 160 192 224 255
$5
0 32 64 96 128 160 192 224 255
$10
DEFECT 1
0 32 64 96 128 160 192 224 255
$20
DEFECT
2 1
DEFECT
DEFECT
0 32 64 96 128 160 192 224 255
$50
DEFECT
3 2 1
DEFECT
DEFECT
DEFECT
DEFECT
4 DEFECT
DEFECT
3 2 1
DEFECT
DEFECT
STADEFECT
IN DEFECT
1 DEFECT
4 3 2
DEFECT
STASTA
IN DEFECT
2IN DEFECT
1
4 3
IN DEFECT
2IN 1 4
STASTA
IN 3STA
IN 3STA
STASTA
IN 4STA
IN 2IN 1
STA IN
STA
IN 4STA
STA
I
N
5
STA
IN 3IN 2
STA IN
IN 5IN 4
STASTA
IN 6STA
STA IN STA IN 6STA IN 3
STA IN 7STASTA
IN 5IN 4
STA
I
N
STA
I
N
7
IN 6IN 5
STA IN 8STASTA
STA
I
N
8
STA
IN 7IN 6
THICK NESS
1 STA
THICK NESS
THI
CK
NESS
STA
IN18IN 7
THICK NESS
2 STA
THICK NESS
THICK
NESS
2 IN18
THI
CK NESS
STA
THICK NESS
THICK
NESS
2 1
THI
CK NESS
THICK NESS
THICK NESS 2
117

118.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
2. THERE ARE 14 PARAMETERS FOR ALL DENOMINATION
0 32 64 96 128 160 192 224 255
$5
0 32 64 96 128 160 192 224 255
$10
DEFECT 1
0 32 64 96 128 160 192 224 255
$20
DEFECT
2 1
DEFECT
DEFECT
0 32 64 96 128 160 192 224 255
$50
DEFECT
3 2 1
DEFECT
DEFECT
DEFECT
0 32 64 96 128 160 192 224 255
$100
DEFECT
4 DEFECT
DEFECT
3 2 1
DEFECT
DEFECT
STADEFECT
IN DEFECT
1 DEFECT
4 3 2
1
DEFECT
STASTA
IN DEFECT
2IN DEFECT
1 DEFECT
4
3
2
STA
IN DEFECT
2IN DEFECT
STA
IN 3STA
DEFECT
1
4
DEFECT 3
IN 3STA
STASTA
IN 4STA
I
N
2IN 1
STA IN
DEFECT
4
STA
IN 4STA
STA
I
N
5
STA
I
N
3
I
N
2
STA IN
STA IN 1
IN 5STA
STASTA
IN 6STA
IN 4STA
IN 3IN 2
STA IN STA IN 6
STA IN 7STASTA
IN 5STA
IN 4IN 3
STA INSTASTA
IN 6STA
STA IN 8IN 7STA
IN 5IN 4
STA
I
N
8
STA
INSTA
IN 7STA
THICK
NESS
1 STA
IN 6IN 5
THICK NESS
THI
CK
NESS
1
STA
IN 8STA
IN 7IN 6
THICK NESS
2 STA
THICK NESS
THICK
NESS
2
THICK NESS
STASTA
IN18IN 7
THICK NESS
THICK
NESS
2 IN18
THI
CK NESS
STA
THICK NESS
THICK
NESS
2 1
THI
CK NESS
THICK NESS
THICK NESS 2
118

119.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
2. THERE ARE 14 PARAMETERS FOR ALL DENOMINATION
0 32 64 96 128 160 192 224 255
$5
0 32 64 96 128 160 192 224 255
$10
DEFECT 1
0 32 64 96 128 160 192 224 255
$20
DEFECT
2 1
DEFECT
DEFECT
0 32 64 96 128 160 192 224 255
$50
DEFECT
3 2 1
DEFECT
DEFECT
DEFECT
0 32 64 96 128 160 192 224 255
$100
DEFECT
4 DEFECT
DEFECT
3 2 1
DEFECT
FOR
ALL
DENOMI
DEFECT
STADEFECT
IN DEFECT
1 DEFECT
4 3 2
1
DEFECT
STASTA
IN DEFECT
2IN DEFECT
1 DEFECT
4
3
2
STA
IN DEFECT
2IN DEFECT
STA
IN 3STA
DEFECT
1
4
DEFECT 3
IN 3STA
STASTA
IN 4STA
I
N
2IN 1
STA IN
DEFECT
4
STA
IN 4STA
STA
I
N
5
STA
I
N
3
I
N
2
STA IN
STA IN 1
IN 5STA
STASTA
IN 6STA
IN 4STA
IN 3IN 2
STA IN STA IN 6
STA IN 7STASTA
IN 5STA
IN 4IN 3
STA INSTASTA
IN 6STA
STA IN 8IN 7STA
IN 5IN 4
STA
I
N
8
STA
INSTA
IN 7STA
THICK
NESS
1 STA
IN 6IN 5
THICK NESS
THI
CK
NESS
1
STA
IN 8STA
IN 7IN 6
THICK NESS
2 STA
THICK NESS
THICK
NESS
2
THICK NESS
STASTA
IN18IN 7
THICK NESS
THICK
NESS
2 IN18
THI
CK NESS
STA
THICK NESS
THICK
NESS
2 1
THI
CK NESS
THICK NESS
THICK NESS 2
119

120.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
33. SERIAL DATA SAVE [ OFF ]
Select Serial Data Save function ON or OFF.
--------------------------------------------DENO. VER. SERI NUMBER
---------------------------------------------
100
100
100
100
100
100
N
N
N
N
N
N
FK49923334A
FK49963633B
FK49944653C
FK49942653C
FK49944651C
FK499446
120

121.

05. User Setting
Description of USER SETTING ( [
] is Default Value)
34. POPUP AUTO CHANGE [ 3S ]
Select the time to display the popup message [ 3S / 5S / OFF ]
121

122.

SECTION 06
INSTALLATION
PROCEDURE
122

123.

06. Installation Procedure
Over View
STEP
1
2
3
4
5
6
7
8
9
10
11
12
13
WHAT TO DO
Install Machine
Download Main Software
Download Disp Software
Load Machine Setting
Load SUSP setting
Load FITNESS setting
Load Denomi File
Version Read
Time Setting
User Setting
Running Test
WHAT TO DO
123

124.

06. Installation Procedure
Installation Procedure
In detail, refer to the
technical document
“Installation Manual”
124

125.

SECTION 07
MACHINE
DISASSEMBLY
125

126.

07. Machine Disassembly
1.Unit Structure
1. OVER VIEW
126

127.

07. Machine Disassembly
2. Sensor Layout
127

128.

07. Machine Disassembly
2. Sensor Layout
BV
LINE SENSOR
FLUORESCENT
SENSOR
THICKNESS
SENSOR
MAGNETIC
SENSOR
128

129.

07. Machine Disassembly
2. Sensor Layout
LINE SENSOR
VP SENSOR
FLUORESCENT
SENSOR
THICKNESS
SENSOR
MAGNETIC
SENSOR
129

130.

07. Machine Disassembly
3. Board Layout and How it Works
DISP CPU
MAINBV BOARD
130

131.

07. Machine Disassembly
4. Board Layout and How it Works
SN CPU BOARD
BVCPU BOARD
Drives Upper Unit
SUBCPU BOARD
131

132.

SECTION 08
RAS
SPECIFICATION
132

133.

08. RAS Specification
How to Enter RAS Mode
USF
F1
MENU
F2
DISP
MIX
START
BATCH
STOP
C
ACCEPT
DD
F3
ADD
FIT
CNT
USER
F4
BATCH
A
B
REJECT
USER
MENU
USER
3
USER
133

134.

08. RAS Specification
Description RAS Mode (Pick Up)
00. SENSOR ADJUST(MAIN)
Adjust All Photo Sensor.
(VP Sensors are not included)
SENSOR ADJUST MAIN
PS2
PS7
PS3
PS5
: OK
: OK
: OK
: OK
PS7R
PS6
: OK
: OK
Function Key
F1 :
F2 :
F3 :
F4 :
134

135.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
Adjust Sensors in BV Unit
SENSOR ADJUST BV
*LINE SENSOR
THIN SENSOR
UV SENSOR
VP SENSOR
MG SENSOR
STAIN SENSOR
Function Key
F1 :
F2 :
F3 :
F4 :
135

136.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
01. LINE SENSOR
Adjust Line Sensor.
1. Press [START] key (DO NOT SET THE GAUGE YET).
BV BLOCK
VP1(L,R)
START
STOP
LINE
UV
THICK
NESS
MG
VP3(L,R)
2. Set the Adjustment Gauge and close unit.
SENSOR ADJUST BV
PLACE A REFFERENCE
DUMMY
LTB0H1030Z0
ADJUSTMENT GAUGE SET
136

137.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
01. LINE SENSOR
Adjust Line Sensor.
3. Press [START] key.
BV BLOCK
START
STOP
VP1(L,R)
LINE
UV
THICK
NESS
MG
VP3(L,R)
4. Finish.
SENSOR ADJUST BV
LINE SENSOR
OK
REMOVE DUMMY
PRESS START KEY
137

138.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
02. THIN SENSOR
Adjust Thickness Sensor.
1. Press [START] key (DO NOT SET THE GAUGE YET).
BV BLOCK
VP1(L,R)
START
STOP
LINE
UV
THICK
NESS
MG
VP3(L,R)
2. Set the Adjustment Gauge and close unit.
SENSOR ADJUST BV
SET DUMMY SHEET &
PRESS START KEY
LTB0H5081Z0
FILM SHEET
138

139.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
02. THIN SENSOR
Adjust Thickness Sensor.
3. Press [START] key.
BV BLOCK
START
STOP
VP1(L,R)
LINE
UV
THICK
NESS
4. Finish.
SENSOR ADJUST BV
THIN SENSOR
MG
VP3(L,R)
COMPLETE
139

140.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
03. UV SENSOR
Adjust UV Sensor.
1. Press [START] key (DO NOT SET THE GAUGE YET).
BV BLOCK
VP1(L,R)
START
STOP
LINE
UV
THICK
NESS
MG
VP3(L,R)
2. Set the Adjustment Gauge and close unit.
SENSOR ADJUST BV
PLACE A REFFERENCE
DUMMY
LTB0H1030Z0
ADJUSTMENT GAUGE SET
140

141.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
03. UV SENSOR
Adjust UV Sensor.
3. Press [START] key.
BV BLOCK
START
STOP
VP1(L,R)
LINE
UV
THICK
NESS
MG
VP3(L,R)
4. Finish.
SENSOR ADJUST BV
LINE SENSOR
OK
REMOVE DUMMY
PRESS START KEY
141

142.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
04. VP SENSOR
Adjust VP Sensor.
1. Press [START] key.
BV BLOCK
START
STOP
VP1(L,R)
LINE
UV
THICK
NESS
MG
2. Finish.
SENSOR ADJUST BV
VP SENSOR
OK
VP3(L,R)
142

143.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
05. MG SENSOR
Adjust MG Sensor.
1. Press [START] key.
BV BLOCK
START
STOP
VP1(L,R)
LINE
UV
THICK
NESS
MG
2. Finish.
SENSOR ADJUST BV
MG SENSOR
OK
VP3(L,R)
143

144.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
06. STAIN SENSOR
Adjust the Fitness Correction data
1. Press [START] key
SENSOR ADJUST BV
START
STOP
PUSH START KEY &
COUNT START
(STEP1/5)
2. Prepare 8 pieces of the adjustment dummy
LTB0H5011Z0
FITNESS CORRECTION DUMMY
144

145.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
06. STAIN SENSOR
Adjust the Fitness Correction data
3. Count 8 pieces of the adjustment dummy in
3 Positions
3 POSITIONS
LEFT
8pcs
CENTER
8pcs
RIGHT
8pcs
145

146.

08. RAS Specification
Description RAS Mode (Pick Up)
01. SENSOR ADJUST(BV)
07. STAIN SENSOR
Adjust the Fitness Correction data
4. Press [START] key and finish adjustment
START
STOP
SENSOR ADJUST BV
STAIN SENSOR
OK
DATA IS VALID
PUSH START KEY
REFER TO VALUE
(STEP 5/5)
146

147.

08. RAS Specification
Description RAS Mode (Pick Up)
02. SENSOR ADJUST(HP)
SENSOR ADJUST HP
SET DUMMY &
PRESS START KEY
Function Key
F1 :
F2 :
F3 :
F4 :
147

148.

08. RAS Specification
Description RAS Mode (Pick Up)
02. SENSOR ADJUST(HP)
Adjust HP Sensor.
1. Set the Adjustment Gauge.
SENSOR ADJUST BV
SET DUMMY &
PRESS START KEY
2. Press [START] button.
START
STOP
148

149.

08. RAS Specification
Description RAS Mode (Pick Up)
02. SENSOR ADJUST(HP)
Adjust HP Sensor.
3. Finish.
SENSOR ADJUST HP
OK
PS1DATA : 11 70
PS1CHK : 10 57
149

150.

08. RAS Specification
Description RAS Mode (Pick Up)
03. SENSOR CONDITION
Check the sensor condition of Photo Sensor and Interrupter.
ON / OFF
SENSOR CONDITION
PS1
VP1
PS7L
PS3
PS6
:ON
:OFF
:OFF
:OFF
:OFF
PS2
VP3
PS7R
PS5
PI3
:ON
:OFF
:OFF
:ON
:OFF
Function Key
F1 :
F2 :
F3 :
F4 :
150

151.

08. RAS Specification
Description RAS Mode (Pick Up)
28. VERSION READ
Read version of each CPU Board.
SN CPU
(FOR USF-52)
DISP CPU
BVCPU
MAINBV
FPGA
SUB CPU
151

152.

08. RAS Specification
Description RAS Mode (Pick Up)
29. OPTION CHECK
Test the Printer and External Keyboard
OPTION TEST
* PRINTER
KEYBOARD CHECK
Function Key
F1 :
F2 :
F3 :
F4 :
152

153.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
01. RJ SET [ ST ]
Select RJ Denomination.
USER SETTING 18. RJ DENOMI MODE
SHOULD BE “ON”
REJECT SET
CURRENCY : EUR
CODE
DENOMI SET
0
5
RJ
1
10
ST
2
20
ST
3
50
ST
4
100
ST
Function Key
F1 :Up
F2 :Down
F3 :ST/RJ
F4 :Next
153

154.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
02. INTERFACE DATA [ 8(LENGTH : 3 / DATA : 12 / DENOMI : 128) ]
Set the DATA for Terminal Interface.
Select from Pre-sets(1~8) for both Right and Left.
INTERFACE DATA
SELECT
FROM
LEFT SETTING : 1
PRE-SET
1~8
LENGTH :
DATA
:
DENOMINATION:
Function Key
F1 :LEFT
F3 :
2
NONE
7
F2 :RIGHT
F4 :
RS-232C(LEFT)
-Terminal Interface
RS-232C(RIGHT)
-Terminal Interface
Learn More? Refer to the Interface Manual.
154

155.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
03. D.D BATCH DENOMI [ MANUAL CLEAR ]
THIS SETTING IS EFFECTIVE ONLY IN
D.D MODE / FIT MODE(D.D) / ATM MODE(D.D)
Set the machine behavior in Batch Counting
D.D. BATCH DENOMI
D.D. BATCH DENOMI
* MANUAL CLEAR
D.D. ADD SETTING
YES / NO *
Function Key
F1 : Up
F3 : Left
F2 : Down
F4 : Right
155

156.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
03. D.D BATCH DENOMI [ MANUAL CLEAR ]
01. D.D. BATCH DENOMI
MANUAL CLEAR
D.D.
D.D.
$10
$10
2.HP
REMOVE
1.START
3.ACCEPT
COUNT
COUNT
$10
$50
RJ
156

157.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
03. D.D BATCH DENOMI [ MANUAL CLEAR ]
01. D.D. BATCH DENOMI
AUTO CLEAR
D.D.
D.D.
$10
$50
2.HP
REMOVE
1.START
3.ACCEPT
COUNT
COUNT
$10
$50
157

158.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
03. D.D BATCH DENOMI
02. D.D. ADD MODE [ NO ]
Select ADD Key effective ON / OFF in
D.D. MODE / FIT MODE(D.D) / ATM MODE(D.D)
SETTING
YES
ADD
SETTING
NO
ADD
ADD
D.D MODE
FIT MODE(D.D)
ATM MODE(D.D)
158

159.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
04. PRINTER CONTROL [ CITIZEN ]
Select Printer.
This setting is the same as User Setting
PRINTER CONTROL
PRINTER :
CITIZEN
PRINT OUT
[0D]
ENLARGE
[0E]
RESET ENLARGE
[0F]
Function Key
F1 : Up
F3 : Left
F2 : Down
F4 : Right
159

160.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
05. ACCEPT OPERATION
Set the behavior of Accept Operation.
ACCEPT OPERATION
MANUAL ACCEPT
: ON
SEND DATA PRINTER : ON
Function Key
F1 : Up
F3 : Left
F2 : Down
F4 : Right
160

161.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
05. ACCEPT OPERATION
01. MANUAL ACCEPT [ ON ]
Select Accept Operation, “Auto or Manual”
AUTO
COUNT
REMOVE
ACCEPT
MANUAL
161

162.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
05. ACCEPT OPERATION
02. SEND DATA PRINTER [ OFF ]
Select Print Timing
ACCEPT
SETTING
ON
PRINT ALL ACCEPT OPERATION
SETTING
OFF
PRINT ONLY ON
“G.TOTAL” DISPLAY
162

163.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
06. REJECT FULL [ 50 ]
Set RJ Full PCS, Hopper Check Function, SUSP LED.
REJECT FULL
REJECT FULL
50 / 100
HOPPER CHECK
ON / OFF
SUSP LED
ON / OFF
Function Key
F1 : Up
F3 : Left
F2 : Down
F4 : Right
163

164.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
06. REJECT FULL
01. REJECT FULL [ 50 ]
Select RJ Full PCS 50pcs or 100pcs
02. HOPPER CHECK [ OFF ]
Select “HP Check” display on
Continuous Rejection.
CONTINUOUS
REJECT
SETTING
ON
HP CHECK
164

165.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
06. REJECT FULL
03. SUSP LED [ ON ]
Select SUSP LED ON / OFF when SUSP bills
are detected.
MENU
WHITE
ILLUMINATION
DISP
DDAT SUSP
ADD
COUNT
F1
USF
MIX
FIT
START
BATCH
STOP
C
F2
ACCEPT
F3
CNT
USER
F4
BATCH
A
B
REJECT
165

166.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
07.KEY BOARD SET [ 01ms ~ 10ms]
Set the response time of External Keyboard.
If the printer has the trouble according to the
response time, please change this value(Longer)
KEY BOARD SET
RESPONSE TIME SET
01 MS
Function Key
F1 : Left
F3 :
F2 : Right
F4 :
166

167.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
08.AUTO MANUAL ENTRY [ OFF ]
Select Auto Manual Entry function ON / OFF
AUTO MANUAL ENTRY
AUTO MANUAL ENTRY
ON / OFF
Function Key
F1 : Left
F3 :
F2 : Right
F4 :
167

168.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
09. SD TERMINAL [ OFF ]
Select SD Terminal function ON or OFF
SD TERMINAL
SD TERMINAL
ON / OFF
Function Key
F1 : Left
F3 :
F2 : Right
F4 :
168

169.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
CURRENT SETTING
EDIT MENU
SUBCPU SETTING
SUBCPU SETTING -EDIT MENU-
DHCP
:
CLI MASK :
CLI GW
:
DNS
:
SVR IP
:
SVR PORT :
HOST NAME :
DNS PREF :
DNS ALT
:
MAC ADDR :
ON
___.___.___.___
___.___.___.___
OFF
192.168.11.2
49160
FUNCTION
: OFF
CLIENT EDIT
EDIT MENU
SERVER EDIT
DNS SERVER EDIT
STARTENABLE CHECK and SAVE
ACCEPT
___.___.___.___
___.___.___.___
00-AD-58-10-00-01
OR
STOP Function Key
F1 : Up
F3 :
F2 : Down
F4 :
169

170.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SUBCPU SETTING -EDIT MENUFUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
LAN INTERFACE
ON or OFF
F2 : Down
F4 :
170

171.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SUBCPU SETTING -EDIT MENUFUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
CLIENT EDIT MENU
SUBCPU SETTING
-DNSSUBCPU
SERVERSETTING
EDIT-SERVER
SUBCPUEDITSETTING
DNS IP
: MANUAL
-CLIENT EDITDNSDNS
PREF: 192.168.
: ON11. 5
DNSSVR
ALT
20. 3
IP: 192.168.
: : 100.100.100.
10
DHCP
ON
SVRCLI
PORT
: : 49160
IP
___.___.___.___
HOST
CLINAME
MASK: : --___.___.___.___
GLI GW : ___.___.___.___
Function Key
F1Function
: Up
Key F2 : Down
F3 : F1
Right
Function
: Up
Key
F4 : F2
Left: Down
F3 :F1
Right
: Left
F4 :F2
Left
: Right
F3 :
F4 :
171

172.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SUBCPU SETTING -EDIT MENUFUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
CLIENT EDIT MENU
SUBCPU SETTING
-DNSSUBCPU
SERVERSETTING
EDIT-SERVER
SUBCPUEDITSETTING
DNS IP
: MANUAL
-CLIENT EDITDNSDNS
PREF: 192.168.
: ON11. 5
DNSSVR
ALT
20. 3
IP: 192.168.
: : 100.100.100.
10
DHCP
OFF
SVRCLI
PORT
: : 49160
IP
100.100.100. 10
HOST
CLINAME
MASK: : --255.255.255. 0
GLI GW : 100.100.100. 0
Function Key
F1Function
: Up
Key F2 : Down
Function
Key
F3 : F1
Right
: Up
F4 : F2
Left: Down
: Up
: Down
F3 :F1
Right
F4 :F2
Left
F3 : Right
F4 : Left
172

173.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SERVER EDIT MENU
SUBCPU SETTING -EDIT MENU-
SUBCPU SETTING
-DNSSUBCPU
SERVERSETTING
EDIT-SERVER
SUBCPUEDITSETTING
DNS IP
: MANUAL
-CLIENT EDITDNSDNS
PREF: 192.168.
: ON11. 5
DNSSVR
ALT
20. 3
IP: 192.168.
: : 100.100.100.
10
DHCP
ON
SVRCLI
PORT
: : 49160
IP
___.___.___.___
HOST
CLINAME
MASK: : --___.___.___.___
GLI GW : ___.___.___.___
Function Key
F1Function
: Up
Key F2 : Down
F3 : F1
Right
Function
: Up
Key
F4 : F2
Left: Down
F3 :F1
Right
: Left
F4 :F2
Left
: Right
F3 :
F4 :
FUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
173

174.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SERVER EDIT MENU
SUBCPU SETTING -EDIT MENU-
SUBCPU SETTING
-DNSSUBCPU
SERVERSETTING
EDIT-SERVER
SUBCPUEDITSETTING
DNS IP
: MANUAL
-CLIENT EDITDNSDNS
PREF: 192.168.
: ON11. 5
DNSSVR
ALT
20. 3
IP: 192.168.
: : 100.100.100.
10
DHCP
ON
SVRCLI
PORT
: : 49160
IP
___.___.___.___
HOST
CLINAME
MASK: : --___.___.___.___
GLI GW : ___.___.___.___
Function Key
F1Function
: Up
Key F2 : Down
F3 : F1
Right
Function
: Up
Key
F4 : F2
Left: Down
F3 :F1
Right
: Left
F4 :F2
Left
: Right
F3 :
F4 :
FUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
174

175.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SERVER EDIT MENU
SUBCPU SETTING -EDIT MENU-
SUBCPU SETTING
-DNSSUBCPU
SERVERSETTING
EDIT-HOSTNAME
EDITSUBCPU SETTING
DNS IP
: MANUAL
-CLIENT EDITDNSAAA.XXX.co.jp
PREF: 192.168. 11. 5
DNS ALT
: 192.168.
20. 3
DHCP
: ON
CLI IP
: ___.___.___.___
ALLCLI
CLEAR
MASK : ___.___.___.___
GLI GW : ___.___.___.___
Function Key
Key F2 : Down
F1Function
: Up
: Up
F3 : F1
Right
Function
Key
F4 : F2
Left: Down
F3 :F1
Right
F4 :F2
Left
: Left
: Right
F3 :
F4 :
FUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
175

176.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SUBCPU SETTING -EDIT MENUFUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
DNS SERVER EDIT MENU
SUBCPU SETTING
-DNSSUBCPU
SERVERSETTING
EDIT-SERVER
SUBCPUEDITSETTING
DNS IP
: MANUAL
-CLIENT EDITDNSDNS
PREF: 192.168.
: ON11. 5
DNSSVR
ALT
20. 3
IP: 192.168.
: : 100.100.100.
10
DHCP
ON
SVRCLI
PORT
: : 49160
IP
___.___.___.___
HOST
CLINAME
MASK: : --___.___.___.___
GLI GW : ___.___.___.___
Function Key
F1Function
: Up
Key F2 : Down
F3 : F1
Right
Function
: Up
Key
F4 : F2
Left: Down
F3 :F1
Right
: Left
F4 :F2
Left
: Right
F3 :
F4 :
176

177.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SUBCPU SETTING -EDIT MENUFUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
DNS SERVER EDIT MENU
SUBCPU SETTING
-DNSSUBCPU
SERVERSETTING
EDIT-SERVER
SUBCPUEDITSETTING
DNS IP
: AUTO
-CLIENT EDITDNSDNS
PREF: ___.___.___.___
: ON
DNSSVR
ALT
IP: ___.___.___.___
: : 100.100.100.
10
DHCP
ON
SVRCLI
PORT
: : 49160
IP
___.___.___.___
HOST
CLINAME
MASK: : --___.___.___.___
GLI GW : ___.___.___.___
Function Key
F1Function
: Up
Key F2 : Down
F3 : F1
Right
F4 : F2
Left: Down
Function
: Up
Key
F3 :F1
Right
: Left
F4 :F2
Left
: Right
F3 :
F4 :
177

178.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
SUBCPU SETTING -EDIT MENUFUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
DNS SERVER EDIT MENU
SUBCPU SETTING
-DNSSUBCPU
SERVERSETTING
EDIT-SERVER
SUBCPUEDITSETTING
DNS IP
: AUTO
-CLIENT EDITDNSDNS
PREF: ___.___.___.___
: ON
DNSSVR
ALT
IP: ___.___.___.___
: : 100.100.100.
10
DHCP
ON
SVRCLI
PORT
: : 49160
IP
___.___.___.___
HOST
CLINAME
MASK: : --___.___.___.___
GLI GW : ___.___.___.___
Function Key
F1Function
: Up
Key F2 : Down
F3 : F1
Right
F4 : F2
Left: Down
Function
: Up
Key
F3 :F1
Right
: Left
F4 :F2
Left
: Right
F3 :
F4 :
178

179.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
CHECK AND SAVE MENU
SUBCPU SETTING -EDIT MENU-
SUBCPU SETTING
-ENABLE CHECK-
FUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
CHECKING...
VALUE
OK.
CLOSE
OK.
WRITE
OK.
Function Key
F1 : Up
F3 :
Function Key
F1 : Up
F3 : Right
F2 : Down
F4 :
F2 : Down
F4 : Left
179

180.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
CHECK AND SAVE MENU
SUBCPU SETTING -EDIT MENU-
SUBCPU SETTING -ENABLE CHECKCHECK OK. SAVE PRESS START KEY
DHCP
: ON
CLI IP
: 192.168. 11. 6
CLI MASK : 255.255.255. 0
DNS
: OFF
SVR IP
: 192.168.11.2
SVR PORT : 49160
HOST NAME: AAA.XXX.co.jp
DNS PREF : 192.168. 11. 5
DNS ALT : 192.168. 20. 3
MAC ADDR: 00-AD-50-10-00-01
FUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
180

181.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
10. SUB CPU SETTING [ OFF ]
Set the SUBCPU Setting.
EDIT MENU
CHECK AND SAVE MENU
SUBCPU SETTING -EDIT MENU-
SUBCPU SETTING -ENABLE CHECKSAVE OK.
DHCP
: ON
CLI IP
: 192.168. 11. 6
CLI MASK : 255.255.255. 0
DNS
: OFF
SVR IP
: 192.168.11.2
SVR PORT : 49160
HOST NAME: AAA.XXX.co.jp
DNS PREF : 192.168. 11. 5
DNS ALT : 192.168. 20. 3
MAC ADDR: 00-AD-50-10-00-01
FUNCTION
: OFF
CLIENT EDIT
SERVER EDIT
DNS SERVER EDIT
ENABLE CHECK and SAVE
Function Key
F1 : Up
F3 :
F2 : Down
F4 :
181

182.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
Set the SUSP Value.
TRUTH THRESHOLD SET
CURRENCY : EUR
CODE
DENOMI LS1A
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
F1 :Up
F2 :Down
F3 :ST/RJ
F4 :Next
182

183.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
DESCRIPTION OF PARAMETER
TRUTH THRESHOLD SET
CURRENCY : EUR
CODE
DENOMI LS1A
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
F1 :Up
F2 :Down
F3 :ST/RJ
F4 :Next
PARAMETER
1. LS1 (A / B)
2. LS3 (A / B)
3. FL (A / B)
4. MG1 (A / B)
5. MG2 (A / B)
6. GS (A / B)
7. TC1 (A / B)
8. TC2 (A / B)
9-12.TC3 ~ TC6 (A)
183

184.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
DESCRIPTION OF PARAMETER (CONTINUED)
1. LS1 (A / B)
LINE SENSOR1
2. LS3 (A / B)
LINE SENSOR2
3. FL (A / B)
FLUORESCENCE
184

185.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
DESCRIPTION OF PARAMETER
4. MG1 (A / B)
MG SENSOR(THREAD)
5. MG2 (A / B)
MG SENSOR
(MGINK PATTERN)
6. GS (A / B)
GMS SENSOR
USF-5X
NO GS
SENSOR
185

186.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
DESCRIPTION OF PARAMETER
7. TC1 (A / B)
THICKNESS1
8. TC2 (A / B)
THICKNESS2
9. TC3 (A / B)
THICKNESS(DOUBLE)
10. TC4 (A / B)
THICKNESS(ALL TAPE)
186

187.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
Set the SUSP Value.
11. TC5 (A / B)
THICKNESS1
VERTICAL TAPE
12. TC6 (A / B)
THICKNESS
HORIZONTAL TAPE
187

188.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
DESCRIPTION OF PARAMETER (Continued)
Some parameter have value A & value B.
TRUTH THRESHOLD SET
CURRENCY : EUR
CODE
DENOMI LS1A
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
F1 :Up
F2 :Down
F3 :ST/RJ
F4 :Next
LS1
LS1 A
LS1 B
188

189.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
DESCRIPTION OF PARAMETER (Continued)
Some parameter have value A & value B.
B
IF A<>B
COUNTERFEIT
0
32
64
A
SUSPECT
96
128
160
GENUINE
192
224
255
A
COUNTERFEIT
IF A=B
0
32
64
96
GENUINE
128
160
192
224
255
189

190.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
Select 2 input mode from “DENOMI base” or
“PARAMETER base”
DENOMI BASE INPUT
PARAMETER BASE INPUT
TRUTH THRESHOLD SET
CURRENCY : EUR
TRUTH THRESHOLD SET
CURRENCY : EUR
CODE
DENOMI LS1A
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
DENOMI
F2 :Down
BASEF1 :Up
F3 :ST/RJ
F4 :Next
USER
DENOMI :
5
CODE :
0
+
MENU
PARAME
Function Key
TER
F1 :Prev
BASE
F3 :+1
LS1A
LS3A
FLA
MG1A
MG2A
128
128
128
128
128
F2 :Next
F4 :-1
190

191.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
11. TRUTH THRESHOLD SET
Select the input A or B by [USER] + [DISP]
DENOMI BASE INPUT
DENOMI BASE INPUT
TRUTH THRESHOLD SET
CURRENCY : EUR
TRUTH THRESHOLD SET
CURRENCY : EUR
CODE
DENOMI LS1A
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
F1 :Up
F2 :Down
F3 :ST/RJ
F4 :Next
CODE
DENOMI LS1B
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
F1 :Up
F2 :Down
F3 :ST/RJ
F4 :Next
A
USER
+
DISP
B
191

192.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
12. FIT THRESHOLD SET
DESCRIPTION OF PARAMETER
TRUTH THRESHOLD SET
CURRENCY : EUR
CODE
DENOMI
DEF1A
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
F1 :Up
F2 :Down
F3 :ST/RJ
F4 :Next
PARAMETER
CATEGORY
FIGURE
DEFECT 1~4
(A / B)
STAIN 1~9
(A / B)
THICKNESS 1~2
(A / B)
192

193.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
12. FIT THRESHOLD SET
Select 2 input mode from “DENOMI base” or
“PARAMETER base”
DENOMI BASE INPUT
PARAMETER BASE INPUT
TRUTH THRESHOLD SET
CURRENCY : EUR
TRUTH THRESHOLD SET
CURRENCY : EUR
CODE
DENOMI
DEF1 A
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
DENOMI
F2 :Down
BASEF1 :Up
F3 :ST/RJ
F4 :Next
USER
DENOMI :
5
CODE :
0
+
MENU
PARAME
Function Key
TER
F1 :Prev
BASE
F3 :+1
DEF1 A
DEF2 A
DEF3 A
DEF4 A
STA1 A
128
128
128
128
128
F2 :Next
F4 :-1
193

194.

08. RAS Specification
Description RAS Mode (Pick Up)
40. MACHINE SETTING [ ] is Default
MIX2 CHANGE DENOMI [ ST ]
THIS SETTING IS EFFECTIVE ONLY IN MIX2 MODE
Select the destination of the banknotes which is
detected as the different denomination in MIX2 Mode.
RJ
$20
STACKER
MIX2
MODE
STOP AT
DIFFERENT
DENOMI
$20
194

195.

08. RAS Specification
Description RAS Mode (Pick Up)
42. MODEL SET
01. MODEL OF MACHINES
Select Machine Model
MODEL SET
MODEL USF-51
NO.
12345
FOR UW UNIT
XXX V
XXX Hz
XXX A
GLORY LTD.
MADE IN JAPAN
MODEL OF MACHINES
5100
MODEL : 5100
USF-51
Function Key
F1 :Up
F3 : Left
F2 :Down
F4 : Right
195

196.

08. RAS Specification
Description RAS Mode (Pick Up)
42. MODEL SET
02. MACHINE ID
Set Serial Number
MODEL SET
MODEL USF-51
NO.
12345
FOR UW UNIT
XXX V
XXX Hz
XXX A
GLORY LTD.
MADE IN JAPAN
MACHINE ID :
123456
Function Key
F1 :Up
F3 : Left
F2 :Down
F4 : Right
196

197.

08. RAS Specification
Description RAS Mode (Pick Up)
43. DEFAULT SET
01. ALL SET UP
Set default all settings.
DEFAULT SET
ALL SETUP
*YES / NO
: SELECT
START EXECUTE
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
197

198.

08. RAS Specification
Description RAS Mode (Pick Up)
43. DEFAULT SET
02. USER SETUP
Set default USER Setting.
DEFAULT SET
USER SETUP
*YES / NO
: SELECT
START EXECUTE
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
198

199.

08. RAS Specification
Description RAS Mode (Pick Up)
43. DEFAULT SET
03. EMPLOYMENT SETUP
Set default EMPLOYMENT Setting.
DEFAULT SET
EMPLOYMENT SETUP
*YES / NO
: SELECT
START EXECUTE
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
199

200.

08. RAS Specification
Description RAS Mode (Pick Up)
50. COUNT TEST
01. COUNT TEST 1
DO NOT USE ( FOR FACTORY )
02. COUNT TEST 2
DO NOT USE ( FOR FACTORY )
200

201.

08. RAS Specification
Description RAS Mode (Pick Up)
50. COUNT TEST
03. COUNT TEST 3
Count banknotes and check the result.
COUNT TEST 3
JUDGE
COUNT
1. RJ PHT2
2. DNER
3. DNER
4. DNER
5. DNER
6. DNER
Function Key
F1 :Up
F2 :Down
F4 :
CHECKF3 :
RESULT
201

202.

08. RAS Specification
Description RAS Mode (Pick Up)
60. DISPLAY LOG
01. ERROR COUNT
DISPLAY LOG
ERROR COUNT
COUNT DATA
PASS COUNT
REJECT COUNT
LATEST ERROR DATA
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
ERROR COUNT
MAINTENANCE
ERROR COUNT
14-06 ACCUMULATION
: 2
15-06
14-06 : :7 4
94-02
15-06 : 17
: 11
96-04
94-02 : :1 23
98-01
96-04 : :1 9
98-01
: 9
Function Key
F1 :Up Key F2 :Down
Function
F3 F1
: :Up
F4 F2
: :Down
F3 :
F4 :
202

203.

08. RAS Specification
Description RAS Mode (Pick Up)
60. DISPLAY LOG
01. ERROR COUNT
DISPLAY LOG
ERROR COUNT
COUNT DATA
PASS COUNT
REJECT COUNT
LATEST ERROR DATA
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
ERROR COUNT
MAINTENANCE
ERROR COUNT
14-06 ACCUMULATION
: 2
15-06
14-06 : :7 4
94-02
15-06 : 17
: 11
96-04
94-02 : :1 23
98-01
96-04 : :1 9
98-01
: 9
Function Key
F1 :Up Key F2 :Down
Function
F3 F1
: :Up
F4 F2
: :Down
F3 :
F4 :
203

204.

08. RAS Specification
Description RAS Mode (Pick Up)
60. DISPLAY LOG
02. COUNT DATA
DISPLAY LOG
ERROR COUNT
COUNT DATA
PASS COUNT
REJECT COUNT
LATEST ERROR DATA
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
COUNT DATA
MAINTENANCE
COUNT DATA
14-06 ACCUMULATION
: 2
15-06
: 7
MAIN MOTOR
: 0H
94-02
: 17
FIN MOTOR
: 0H
96-04
BRAKE : 1
: 0
98-01
SOLENOID: 1
: 1186
SHUTTER
: 772
Function Key
F1 :Up Key F2 :Down
Function
F3 F1
: :Up
F4 F2
: :Down
F3 :
F4 :
204

205.

08. RAS Specification
Description RAS Mode (Pick Up)
60. DISPLAY LOG
02. COUNT DATA
DISPLAY LOG
ERROR COUNT
COUNT DATA
PASS COUNT
REJECT COUNT
LATEST ERROR DATA
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
COUNT DATA
ACCUMULATION
COUNT DATA
MAINTENANCE
MAIN MOTOR
: 0H
FINMAIN
MOTOR
: 0H
MOTOR
: 0H
BRAKE
: 0: 0H
FIN MOTOR
SOLENOID
: 1186
BRAKE
: 0
SHUTTER
: 772
SOLENOID
: 1186
SHUTTER
: 772
Function Key
F1 :Up Key F2 :Down
Function
F3 F1
: :Up
F4 F2
: :Down
F3 :
F4 :
205

206.

08. RAS Specification
Description RAS Mode (Pick Up)
60. DISPLAY LOG
03. PASS COUNT
DISPLAY LOG
ERROR COUNT
COUNT DATA
PASS COUNT
REJECT COUNT
LATEST ERROR DATA
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
PASS COUNT
ACCUMULATION
PASS COUNT
MAINTENANCE
VP1PASS : 5606
BVRJ
: 293
VP1PASS
: 5606
MNRJ
BVRJ : 342
: 293
MNRJ
: 342
Function Key
F1 :Up Key
Function
F3 F1
: :Up
F3 :
F2 :Down
F4 F2
: :Down
F4 :
206

207.

08. RAS Specification
Description RAS Mode (Pick Up)
60. DISPLAY LOG
04. REJECT COUNT
DISPLAY LOG
ERROR COUNT
COUNT DATA
PASS COUNT
REJECT COUNT
LATEST ERROR DATA
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
PASS COUNT
MAINTENANCE
PASS COUNT
BVRQ MAINTENANCE
: 13
CHAN
BVRQ : :41 13
SKEW
CHAN : :69 41
DBL1
SKEW : 200
: 69
LENO
DBL1 : 151
: 200
LENU
LENO : 310
: 151
LENU Key : 310
Function
F1 :Up Key F2 :Down
Function
F3 F1
: :Up
F4 F2
: :Down
F3 :
F4 :
207

208.

08. RAS Specification
Description RAS Mode (Pick Up)
60. DISPLAY LOG
05. LATEST ERROR DATA
DISPLAY LOG
ERROR COUNT
COUNT DATA
PASS COUNT
REJECT COUNT
LATEST ERROR DATA
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
LATEST ERROR DATA
[000]
FF-FF-FF
[001]
FF-FF-FF
[002]
FF-FF-FF
[003]
FF-FF-FF
[004]
FF-FF-FF
[005]
FF-FF-FF
Function Key
F1 :Up
F2 :Down
F3 :
F4 :
208

209.

08. RAS Specification
Description RAS Mode (Pick Up)
61. LOG DATA WRITE
01. LOG DATA WRITE
Save the LOG DATA to SD card
LOG
LOG
FILE NAME
XXXXXYYYY.LOG
LOG
[XXXXXX : SERIAL NUMBER]
[YY] : 00~99
209

210.

08. RAS Specification
Description RAS Mode (Pick Up)
62. LOG DATA WRITE
02. BV DATA WRITE
Save the recognition log to SD card
Recognition
Log
DAT
FILE NAME
XXXXXYYYY.DAT
DAT
[XXXXXX : SERIAL NUMBER]
[YY] : 00~99
210

211.

08. RAS Specification
Description RAS Mode (Pick Up)
62. DOWNLOAD
Download PROGRAM DATA
DOWNLOAD
* SELECT ALL FILES
A0V0101.MOT
D200AP1.DFC
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
211

212.

08. RAS Specification
Description RAS Mode (Pick Up)
62. DOWNLOAD
Download PROGRAM DATA
DISP CPU
-Disp Software
MAINBV BOARD
-Main Software
BVCPU BOARD
-BV Template
-FPGA Software
SUBCPU BOARD
-Sub CPU Software
212

213.

08. RAS Specification
Description RAS Mode (Pick Up)
62. DOWNLOAD
Download PROGRAM DATA
PROGRAM
PROGRAM LIST
FILE NAME
A0XXXX.MOT
D0XXXX.DLF
D1XXXX.DLF
E0XXXX.DLF
D2XXXX.DFC
CXXXXX.DLF
PXXXXX.DLF
DESCRIPTION
MAIN PROGRAM
DISP APL PROGRAM
DISP DATA PROGRAM
SUB CPU PROGRAM
BV TENPLATE
FPGA PROGRAM
FPGA PROGRAM
213

214.

08. RAS Specification
Description RAS Mode (Pick Up)
63. SD FILE READ
Load DENOMI DATA and ALL SETTING DATA
DENOMI
AND
SETTINGS
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
214

215.

08. RAS Specification
Description RAS Mode (Pick Up)
63. SD FILE READ
01 ALL SET FILES
Load ALL FILES in SD CARD
LOAD
ALL
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
215

216.

08. RAS Specification
Description RAS Mode (Pick Up)
63. SD FILE READ
02 DENOMI SET FILE
Load DENOMI DATA
DENOMI
DATA LIST
FILE NAME
DSF_MODXX.DAT
DESCRIPTION
DENOMI DATA
216

217.

08. RAS Specification
Description RAS Mode (Pick Up)
63. SD FILE READ
03 PARAMETER SET FILE
Load MACHINE SETTING DATA
DENOMI
DATA LIST
FILE NAME
PSF_MOD_XX.DAT
DESCRIPTION
MACHINE SETTING
217

218.

08. RAS Specification
Description RAS Mode (Pick Up)
63. SD FILE READ
04 TRUTH TH SET FILE
Load SUSP SETTING DATA
DENOMI
DATA LIST
FILE NAME
TSF_MOD_XX.DAT
DESCRIPTION
SUSP SETTING
218

219.

08. RAS Specification
Description RAS Mode (Pick Up)
63. SD FILE READ
05 FIT TH SET FILE
Load FITNESS SETTING DATA
DENOMI
DATA LIST
FILE NAME
FSF_MOD_XX.DAT
DESCRIPTION
FITNESS SETTING
219

220.

08. RAS Specification
Description RAS Mode (Pick Up)
64. SD FILE WRITE
Save DENOMI DATA and EACH SETTING DATA
DENOMI
AND
SETTINGS
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
220

221.

08. RAS Specification
Description RAS Mode (Pick Up)
64. SD FILE WRITE
Save DENOMI DATA and EACH SETTING DATA
DENOMI
AND
SETTINGS
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
221

222.

08. RAS Specification
Description RAS Mode (Pick Up)
64. SD FILE WRITE
Save DENOMI DATA and EACH SETTING DATA
SD FILE WRITE
ALL SET FILES
DENOMI SET FILES
PARAMETER SET FILES
TRUTH TH SET FILES
FIT TH SET FILES
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
222

223.

08. RAS Specification
Description RAS Mode (Pick Up)
64. SD FILE WRITE
01. ALL SET FILES
Save All DATA (DENOMI DATA and ALLSETTING DATA)
to SD CARD
ALL
DATA
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
223

224.

08. RAS Specification
Description RAS Mode (Pick Up)
64. SD FILE WRITE
02. DENOMI SET FILE
Save DENOMI DATA to SD CARD
ALL
DATA
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
224

225.

08. RAS Specification
Description RAS Mode (Pick Up)
64. SD FILE WRITE
03. PARAMETER SET FILE
Save PARAMETER SET FILE to SD CARD
ALL
DATA
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
225

226.

08. RAS Specification
Description RAS Mode (Pick Up)
64. SD FILE WRITE
04. TRUTH TH SET FILE
Save SUSP SETTING DATA to SD CARD
ALL
DATA
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
226

227.

08. RAS Specification
Description RAS Mode (Pick Up)
64. SD FILE WRITE
05. FIT TH SET FILE
Save FITNESS SETTING DATA to SD CARD
ALL
DATA
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
227

228.

08. RAS Specification
Description RAS Mode (Pick Up)
90 CLEAR LOG
Clear LOG DATA
Accumulative total pass is not cleared
01. ALL DATA
Clear ALL LOG DATA
02. ERROR COUNT
Clear ERROR COUNT DATA
03. COUNT DATA
Clear MAINTENANCE LOG DATA
FILE NAME
ERROR COUNT
MOTOR COUNT
PERIODIC PASS COUNT
PERIODIC REJECT COUNT
228

229.

08. RAS Specification
Description RAS Mode (Pick Up)
93 CLEAR LOG
CLEAR LOG + DEFAULT
Clear ALL LOG and SET DEFAULT
229

230.

SECTION 09
TROUBLE
SHOOTING
230

231.

09. Trouble Shooting
Description of Error Code
In detail, refer to the
technical document
“Service Manual”
231

232.

09. Trouble Shooting
Case1 : Too Many Reject
01. THE MACHINE REJECTS MANY BANKNOTES
TOO
MANY
REJECT!!!
232

233.

09. Trouble Shooting
Case1 : Too Many Reject
02. FIND THE REASON OF REJECT
WHY?
233

234.

09. Trouble Shooting
Case1 : Too Many Reject
03. RAS5003 COUNT TEST TELLS YOU THE REASON
COUNT TEST 3
JUDGE
COUNT
1. RJ PHT2
2. DNER
3. DNER
4. DNER
5. DNER
6. DNER
Function Key
F1 :Up
F2 :Down
F4 :
CHECKF3 :
RESULT
234

235.

09. Trouble Shooting
Case1 : Too Many Reject
04. CHECK RJ REASON
COUNT TEST 3
JUDGE
1. RJ PHT2
2. DNER
3. DNER
4. DNER
5. DNER
6. DNER
Function Key
F1 :Up
F2 :Down
F3 :
F4 :
235

236.

09. Trouble Shooting
Case1 : Too Many Reject
05. IF RJ REASON IS “CHEN” or “SKEW”,
the REASON is in HP CONDITION
COUNT TEST 3
JUDGE
1. CHEN
2. CHEN
3. SKEW
4. CHEN
5. SKEW
6. CHEN
Function Key
F1 :Up
F2 :Down
F3 :
F4 :
HP GATE
ADJUSTMENT
236

237.

09. Trouble Shooting
Case1 : Too Many Reject
06. IF RJ REASON IS
“DNER” , “LSER” , “MGER” , “MGTH” , “LSAR”,
THE REASON MIGHT BE in TEMPLATE
COUNT TEST 3
JUDGE
1. DNER
2. DNER
3. LSER
4. MGTH
5. LSAR
6. MGER
Function Key
F1 :Up
F2 :Down
F3 :
F4 :
TEMPLATE
PROBLEM
237

238.

09. Trouble Shooting
Case1 : Too Many Reject
06. IF RJ REASON IS
“DNER” , “LSER” , “MGER” , “MGTH” , “LSAR”,
THE REASON MIGHT BE in TEMPLATE
COUNT TEST 3
JUDGE
1. DNER
2. DNER
3. LSER
4. MGTH
5. LSAR
6. MGER
Function Key
F1 :Up
F2 :Down
F3 :
F4 :
TAKE NOTE DATA
AND SEND GLORY
BANKNOTE
DATA
238

239.

09. Trouble Shooting
Case1 : Too Many Reject
06. IF RJ REASON IS OTHER THAN
THOSE SHOWN BEFORE,
CHECK EACH REASON AND DEAL WITH IT.
RJ REASON
MCLK
BVRQ
CHAN
SKEW
SPDH
SPDL
HRD1
HRD2
DBL1
DBL2
FILE NAME
ABNORMAL MACHINE CLOCK
REQUEST TIMING ERROR
ABNORMAL APPROACH
SKEWING ERROR
TRANSFER SPEED TOO FAST
TRANSFER SPEED TOO SLOW
HARDWARE ABNORMALITY1
HARDWARE ABNORMALITY
MULTIPLE TRANSFER1
MULTIPLE TRANSFER2
239

240.

09. Trouble Shooting
Case1 : Too Many Reject
06. IF RJ REASON IS OTHER THAN
THOSE SHOWN BEFORE,
CHECK EACH REASON AND DEAL WITH IT.
RJ REASON
LENO
LENU
WIDO
WIDU
WDLN
FEED
PHT2
SHP1
SHP2
FILE NAME
BILL LENGTH OVERSIZE
BILL LENGTH UNDERSIZE
BILL WIDTH OVERSIZE
BILL WIDTH UNDERSIZE
WIDTH AND LENGTH MISMATCH
TRANFER ERROR
PHOTO PATTERN ERROR
ABNORMAL SHAPE1
ABNORMAL SHAPE2
240

241.

09. Trouble Shooting
Case1 : Too Many Reject
06. IF RJ REASON IS OTHER THAN
THOSE SHOWN BEFORE,
CHECK EACH REASON AND DEAL WITH IT.
RJ REASON
DNER
FTER
SNER
LS1
LS2
LS3
FL
MG1
MG2
GS
FILE NAME
DENOMINATION DETECTION ERROR
ABNORMAL FIT / UNFIT DETECTION
SERIAL NUMBER
LINE SENSOR1
LINE SENSOR2
LINE SENSOR3
FLUORESCENCE SENSOR
MAGNETIC SENSOR (THREAD PATTERN)
MAGNETIC SENSOR (INK PATTERN)
GS SENSOR(NOT IN USE)
241

242.

09. Trouble Shooting
Case1 : Too Many Reject
06. IF RJ REASON IS OTHER THAN
THOSE SHOWN BEFORE,
CHECK EACH REASON AND DEAL WITH IT.
RJ REASON
TC1
TC2
SN
CG
PS7P
PS7S
MAIN
TRER
FILE NAME
THICKNESS SENSOR1
THICKNESS SENSOR2
SERIAL NUMBER
CATEGORY CONVERSION
PS7 NO PASS
PS7 BILL WIDTH UNDER SIZE
MAIN REJECT
TRANSPORT ERROR
242

243.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
01. THE MACHINE COUNTED COUNTERFEITS
SHOULD
BE
REJECTED
!!!
243

244.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
02. CHECK THE REASON OF COUNTERFEIT
INK
PATTERN?
PAPER
QUALITY?
INK
COLOR?
THREAD
PATTERN?
WATER
MARK?
244

245.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
03. CHECK DENOMINATION
DENOMI
245

246.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
04. CHECK THE PASSED DIRECTION
A?
C?
B?
D?
246

247.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
05. CHECK THE SOFTWARE VERSION
DISP CPU
-Disp Software
BVCPU BOARD
-BV Template
IMPORTANT
MAINBV BOARD
-Main Software
-FPGA Software
SUBCPU BOARD
-Sub CPU Software
247

248.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
06. CHECK THE SUSP VALUE
TRUTH THRESHOLD SET
CURRENCY : EUR
CODE
DENOMI LS1A
0
5
128
1
10
128
2
20
128
3
50
128
4
100
128
Function Key
F1 :Up
F2 :Down
F3 :ST/RJ
F4 :Next
B
COUNTERFEIT
0
32
64
96
A
SUSPECT
GENUINE
128 160 192 224 255
248

249.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
07. TAKE PHOTO
249

250.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
250

251.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
01. USE FRONT SD CARD SLOT
251

252.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
01. USE FRONT SD CARD SLOT
01. COUNT BANKNOTE ONLY 1 PIECE
ONLY
1
PIECE
02. RAS 62 BV DATA WRITE
252

253.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
01. USE FRONT SD CARD SLOT
03. FINISH
DAT
FILE NAME
XXXXXYYYY.DAT
DAT
[XXXXXX : SERIAL NUMBER]
[YY] : 00~99
253

254.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
01. USE FRONT SD CARD SLOT
04. SAVE 4 DIRECTIONS / 3 POSITIONS / 3TIMES
4 DIRECTIONS
3 POSITIONS
LEFT
A
C
B
D
CENTER
RIGHT
254

255.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
01. USE FRONT SD CARD SLOT
04. SAVE ALL DIRECTION / 3 POSITIONS / 3TIMES
1ST TRY
DIRECTION
1st~12th
COLLECT
ION
LEFT
CENTER
RIGHT
A
123400.DAT
123401.DAT
123402.DAT
B
123403.DAT
123404.DAT
123405.DAT
C
123406.DAT
123407.DAT
123408.DAT
D
123409.DAT
123410.DAT
123411.DAT
255

256.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
01. USE FRONT SD CARD SLOT
04. SAVE ALL DIRECTION / 3 POSITIONS / 3TIMES
2ND TRY
13th~24th
COLLECT
ION
DIRECTION
LEFT
DIRECTION
LEFT
A
123400.DAT
A
123412.DAT
B
123403.DAT
B
123415.DAT
C
123406.DAT
C
123418.DAT
D
123409.DAT
D
123421.DAT
CENTER
CENTER
123401.DAT
123413.DAT
123404.DAT
123416.DAT
123407.DAT
123419.DAT
123410.DAT
123422.DAT
RIGHT
RIGHT
123402.DAT
123414.DAT
123405.DAT
123417.DAT
123408.DAT
123420.DAT
123411.DAT
123423.DAT
256

257.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
01. USE FRONT SD CARD SLOT
04. SAVE ALL DIRECTION / 3 POSITIONS / 3TIMES
3RD TRY
25th~36th
COLLECT
ION
DIRECTION
LEFT
CENTER
RIGHT
DIRECTION
LEFT
CENTER
RIGHT
A
123400.DAT
123401.DAT
123402.DAT
DIRECTION
LEFT
CENTER
RIGHT
A
123412.DAT
123413.DAT
123414.DAT
B A 123403.DAT
123424.DAT 123404.DAT
123425.DAT123405.DAT
123426.DAT
B
123415.DAT
123416.DAT
123417.DAT
C B 123406.DAT
123427.DAT 123407.DAT
123428.DAT123408.DAT
123429.DAT
C
123418.DAT
123419.DAT
123420.DAT
D C 123409.DAT
123430.DAT 123410.DAT
123431.DAT123411.DAT
123432.DAT
D
123421.DAT
123422.DAT
123423.DAT
D
123433.DAT
123434.DAT
123435.DAT
257

258.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
258

259.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
01. REMOVE BACK COVER
REMOVE
259

260.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
02. POWER OFF / ON
POWER
OFF / ON
260

261.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
03. INSERT SD CARD
INSERT
261

262.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
04. TURN ROTERY SWITCH FROM 0 TO 5
0
5
262

263.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
05. COUNT BANKNOTES (UP TO 100 PCS)
COUNT
(MAX
100PCS)
263

264.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
06. PUSH SWITCH ON BVCPU
264

265.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
06. SAVING IN PROGRESS (CHECK LED STATUS)
START
ON LOADING
FINISH
265

266.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
07. TURN ROTERY SWITCH FROM 5 TO 0
0
5
266

267.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
08. COLLECT BANKNOTE DATA
2 WAYS OF BANKNOTE DATA COLLECTION
02. USE BVCPU SD CARD SLOT
08. PUSH SWITCH ON BVCPU
CLEAR
MEMORY
267

268.

09. Trouble Shooting
Case2 : Machine Counts Counterfeits
09. SEND GLORY DATA WITH INFORMATION
DAT
PAPER
QUALITY
WATER
MARK
268

269.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
YOU HAVE GOOD AND BAD CONDITION BANKNOTES
BAD
GOOD
269

270.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
THE MACHINE SEPARATES NOTES INTO
FIT AND UNFIT STACKER
BAD
GOOD
CONDITION
OF NOTES
START
UNFIT
STACKER
FIT
STACKER
270

271.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
BUT IF FIT NOTES GO TO
UNFIT STACKER…
FIT NOTES
START
UNFIT
STACKER
FIT
STACKER
271

272.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
WE NEED TO ADJUST THE FITNESS VALUE
START
GOAL
UNFIT
STACKER
UNFIT
STACKER
FIT
STACKER
FIT
STACKER
272

273.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
LET US FIND THE REASON OF UNFIT
START
UNFIT
STACKER
FIT
STACKER
WHY?
GOAL
UNFIT
STACKER
FIT
STACKER
273

274.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
REMEMBER 3 BIG REASONS OF UNFIT
1. DEFECT
2. STAIN
3. THICKNESS
274

275.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
RAS MODE TELLS YOU THE UNFIT REASON
DEFECT
RAS
MODE
STAIN
THICKNESS
275

276.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
RAS 50 COUNT TEST3
COUNT TEST 3
JUDGE
COUNT
1. RJ PHT2
2. DNER
3. DNER
4. DNER
5. DNER
6. DNER
Function Key
F1 :Up
F2 :Down
F4 :
CHECKF3 :
RESULT
276

277.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
CHECK RESULT
COUNT TEST 3
JUDGE
1. TEL FIT THC
2. TEL FIT DEF
3. ATM FIT
4. UNFIT THC
5. UNFIT DEF
6. TEL FIT DEF
Function Key
F1 :Up
F2 :Down
F4 :
CHECKF3 :
RESULT
1. TEL FIT THC
FITNESS
CODE
ATM FIT
DEF
DEFECT
TEL FIT
STN
STAIN
UNFIT
THC
THICKNESS
REASON
277

278.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
CHECK RESULT
COUNT TEST 3
JUDGE
1. TEL FIT THC
2. TEL FIT DEF
3. ATM FIT
4. UNFIT THC
5. UNFIT DEF
6. TEL FIT DEF
Function Key
F1 :Up
F2 :Down
F4 :
CHECKF3 :
RESULT
1. TEL FIT THC
FITNESS
CODE
ATM FIT
DEF
DEFECT
TEL FIT
STN
STAIN
UNFIT
THC
THICKNESS
REASON
278

279.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
THINK THE DETAILED REASON
1. DEFECT
1. SHAPE
2. MISSING SIDE
3. MISSING CORNER
4. HOLE
279

280.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
THINK THE DETAILED REASON
2. STAIN
1. PARTIAL STAIN
2. INK STAIN
3. WATERMARK
4. BLEACH
5. EDGE STAIN
6. CRUMPLE STAIN
7. GRAFFITI 1
8. GRAFFITI 2
280

281.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
THINK THE DETAILED REASON
3. THICKNESS
1. CORNER FOLD
2. PARTIAL TAPE
281

282.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
YES, I THINK UNFIT REASON IS
DEFECT1(SHAPE)
FIT NOTES
=
UNFIT
STACKER
FIT
STACKER
282

283.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
CHANGE THE FITNESS VALUE
TRUTH THRESHOLD SET
CURRENCY : EUR
DENOMI :
5
CODE :
0
Function Key
F1 :Prev
F3 :+1
DEF1 A
DEF2 A
DEF3 A
DEF4 A
STA1 A
128
128
128
128
128
128
96
F2 :Next
F4 :-1
283

284.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
TEST AGAIN IN RAS50 COUNT TEST 3
COUNT TEST 3
JUDGE
COUNT
1. RJ PHT2
2. DNER
3. DNER
4. DNER
5. DNER
6. DNER
Function Key
F1 :Up
F2 :Down
F4 :
CHECKF3 :
RESULT
284

285.

09. Trouble Shooting
Case3 : Fit Notes Go to Unfit Stacker
CHECK RESULT
RESULT
GOOD!!!
RESULT
NOT
GOOD…
END
THINK AGAIN!!!
1. SHAPE
2. MISSING SIDE
3. MISSING CORNER
4. HOLE
285

286.

SECTION 10
ADJUSTMENT
286

287.

10. Adjustment Each Parts
Overview of Adjustment
1. Mechanical Adjustment
LINE SENSOR
POSITION
Hopper Gate
PRESSURE
THICKNESS
SENSOR BOARD
MAGNETIC
SENSOR POSITION
287

288.

10. Adjustment Each Parts
Overview of Adjustment
2. Electrical Adjustment
HOPPER SENSOR
BV UNIT
(Next Page)
288

289.

10. Adjustment Each Parts
Overview of Adjustment
2. Electrical Adjustment(Continued)
VP SENSOR
LINE SENSOR
UV
SENSOR
THICKNESS
SENSOR
MAGNETIC
SENSOR
289

290.

10. Adjustment Each Parts
Mechanical Adjustment
HP GATE
1. HP GATE PRESSURE
Adjust HP gate pressure when HP jam and CHAIN /SKEW
happens too much
LOOSE
TIGHT
290

291.

10. Adjustment Each Parts
Mechanical Adjustment
LINE SENSOR
02. Line Sensor Position
01. Loosen 4 screws of Line sensor
BACK VIEW
291

292.

10. Adjustment Each Parts
Mechanical Adjustment
LINE SENSOR
02. Line Sensor Position
02. Set the adjustment gauge
Detailed figure is displayed next page
Parts code: LTB0H1011Z0
LS Adjusetment Tool
292

293.

10. Adjustment Each Parts
Mechanical Adjustment
LINE SENSOR
02. Line Sensor Position
02. Set the adjustment gauge (Continued)
GAUGE
HOLE
DOOR
SIDE
MACHINE
SIDE
GAUGE
HOLE
BACK VIEW
LEFT SIDE VIEW
293

294.

10. Adjustment Each Parts
Mechanical Adjustment
LINE SENSOR
02. Line Sensor Position
03. Fix 4 screws
BACK VIEW
294

295.

10. Adjustment Each Parts
Mechanical Adjustment
LINE SENSOR
02. Line Sensor Position
NOTICE
When Line sensor is broken, both sides of
Line sensor should be replaced
LEFT SIDE VIEW
295

296.

10. Adjustment Each Parts
Mechanical Adjustment
MG SENSOR
03. MG Sensor Position
01. Loosen 2 screws of MG sensor
BACK VIEW
296

297.

10. Adjustment Each Parts
Mechanical Adjustment
MG SENSOR
03. MG Sensor Position
02. Fix screws by pressing the MG sensor
DOOR
SIDE
PRESS
MACHINE
SIDE
FIX
LEFT SIDE VIEW
297

298.

10. Adjustment Each Parts
Mechanical Adjustment
THICKNESS SENSOR
04. PSD Board Position (Thickness Detection Board)
01. Loosen 7 screws of Line sensor
BACK VIEW
298

299.

10. Adjustment Each Parts
Mechanical Adjustment
THICKNESS SENSOR
04. PSD Board Position (Thickness Detection Board)
02. Set the adjustment gauge
Detailed figure is displayed next page
Parts code: LTB0H1011Z0
LS Adjusetment Tool
299

300.

10. Adjustment Each Parts
Mechanical Adjustment
THICKNESS SENSOR
04. PSD Board Position (Thickness Detection Board)
02. Set 2 adjustment gauges (Continued)
GAUGE
HOLE
DOOR
SIDE
MACHINE
SIDE
GAUGE
HOLE
BACK VIEW
LEFT SIDE VIEW
300

301.

10. Adjustment Each Parts
Mechanical Adjustment
THICKNESS SENSOR
04. PSD Board Position (Thickness Detection Board)
03. Fix 7 screws
BACK VIEW
301

302.

10. Adjustment Each Parts
Electrical Adjustment
01. HP Sensor
01. Select RAS 01 HP Sensor
02. Set the Adjustment Gauge
SENSOR ADJUST BV
SET DUMMY &
PRESS START KEY
03. Press [START] button.
START
STOP
302

303.

10. Adjustment Each Parts
Electrical Adjustment
01. HP Sensor
SENSOR ADJUST HP
SET DUMMY &
PRESS START KEY
Function Key
F1 :
F2 :
F3 :
F4 :
303

304.

10. Adjustment Each Parts
Electrical Adjustment
01. HP Sensor
04. Finish
SENSOR ADJUST HP
OK
PS1DATA : 11 70
PS1CHK : 10 57
304

305.

10. Adjustment Each Parts
Electrical Adjustment
02. Line Sensor
01. Select RAS 01 SENSOR ADJUST BV - LINE SENSOR
BV BLOCK
VP1(L,R)
LINE
02. Press [START] button (DO NOT SET THE GAUGE).
START
STOP
UV
THICK
NESS
03. Set the Adjustment Gauge and close unit.
SENSOR ADJUST BV
MG
VP3(L,R)
PLACE A REFFERENCE
DUMMY
LTB0H1030Z0
ADJUSTMENT GAUGE SET
305

306.

10. Adjustment Each Parts
Electrical Adjustment
02. Line Sensor
04. Press [START] button.
BV BLOCK
START
STOP
VP1(L,R)
LINE
UV
THICK
NESS
MG
VP3(L,R)
05. Finish.
SENSOR ADJUST BV
LINE SENSOR
OK
REMOVE DUMMY
PRESS START KEY
306

307.

10. Adjustment Each Parts
Electrical Adjustment
03. Thickness Sensor
01. Select RAS 01 SENSOR ADJUST BV - THIN SENSOR
BV BLOCK
VP1(L,R)
LINE
02. Press [START] button (DO NOT SET THE GAUGE).
START
STOP
UV
THICK
NESS
03. Set the Adjustment Gauge and close unit.
SENSOR ADJUST BV
MG
VP3(L,R)
SET DUMMY SHEET &
PRESS START KEY
LTB0H5081Z0
FILM SHEET
307

308.

10. Adjustment Each Parts
Electrical Adjustment
03. Thickness Sensor
04. Press [START] button
BV BLOCK
START
STOP
VP1(L,R)
LINE
UV
THICK
NESS
05. FINISH
SENSOR ADJUST BV
THIN SENSOR
MG
VP3(L,R)
COMPLETE
308

309.

10. Adjustment Each Parts
Electrical Adjustment
04. UV Sensor
01. Select RAS01 SENSOR ADJUST BV - UV SENSOR
BV BLOCK
VP1(L,R)
LINE
02. Press [START] button (DO NOT SET THE GAUGE).
START
STOP
UV
THICK
NESS
03. Set the Adjustment Gauge and close unit.
SENSOR ADJUST BV
MG
VP3(L,R)
PLACE A REFFERENCE
DUMMY
LTB0H1030Z0
ADJUSTMENT GAUGE SET
309

310.

10. Adjustment Each Parts
Electrical Adjustment
04. UV Sensor
04. Press [START] button.
BV BLOCK
START
STOP
VP1(L,R)
LINE
05. Finish.
UV
THICK
NESS
MG
VP3(L,R)
SENSOR ADJUST BV
LINE SENSOR
OK
REMOVE DUMMY
PRESS START KEY
310

311.

10. Adjustment Each Parts
Electrical Adjustment
05. VP Sensor
1. Press [START] button.
BV BLOCK
START
STOP
VP1(L,R)
LINE
2. Finish.
UV
THICK
NESS
MG
SENSOR ADJUST BV
VP SENSOR
OK
VP3(L,R)
311

312.

10. Adjustment Each Parts
Electrical Adjustment
06. MG Sensor
01. Select RAS 01 SENSOR ADJUST BV - MG SENSOR
BV BLOCK
VP1(L,R)
LINE
02. Press [START] button.
START
STOP
UV
THICK
NESS
MG
VP3(L,R)
03. Finish.
SENSOR ADJUST BV
MG SENSOR
OK
312

313.

10. Adjustment Each Parts
Electrical Adjustment
06. MG Sensor
01. Select RAS 01 SENSOR ADJUST BV - MG SENSOR
BV BLOCK
VP1(L,R)
LINE
02. Press [START] button.
START
STOP
UV
THICK
NESS
MG
VP3(L,R)
03. Finish.
SENSOR ADJUST BV
MG SENSOR
OK
313

314.

10. Adjustment Each Parts
Electrical Adjustment
07. LINE SENSOR(FITNESS CORRECTION)
Adjust the Fitness Correction data
1. Press [START] key
SENSOR ADJUST BV
BV BLOCK
VP1(L,R)
LINE
UV
START
STOP
PUSH START KEY &
COUNT START
(STEP1/5)
THICK
NESS
MG
VP3(L,R)
2. Prepare 8 pieces of the adjustment dummy
LTB0H5011Z0
FITNESS CORRECTION DUMMY
314

315.

10. Adjustment Each Parts
Electrical Adjustment
07. LINE SENSOR(FITNESS CORRECTION)
Adjust the Fitness Correction data
3. Count 8 pieces of the adjustment dummy in
3 Positions
BV BLOCK
VP1(L,R)
LINE
3 POSITIONS
UV
THICK
NESS
LEFT
8pcs
MG
CENTER
8pcs
RIGHT
8pcs
VP3(L,R)
315

316.

10. Adjustment Each Parts
Electrical Adjustment
07. LINE SENSOR(FITNESS CORRECTION)
Adjust the Fitness Correction data
4. Press [START] key and finish adjustment
BV BLOCK
VP1(L,R)
START
STOP
LINE
UV
THICK
NESS
MG
VP3(L,R)
SENSOR ADJUST BV
STAIN SENSOR
OK
DATA IS VALID
PUSH START KEY
REFER TO VALUE
(STEP 5/5)
316

317.

SECTION 11
PREVENTIVE
MAINTENANCE
317

318.

11. Preventive Maintenance
Over View
01. MACHINE CONDITION CHECK
01. CHECK TOTAL PASS COUNT
02. CHECK ERROR HISTORY
03. REJECT CHECK
04. CUSTOMER HEARING
02. CLEANING
03. REPLACE PERIODICAL WORN-OUT PARTS
04. LUBRICATION
05. MECHANICAL ADJUSTMENT CHECK
06. SENSOR ADJUSTMENT
07. TEST
318

319.

11. Preventive Maintenance
List of Periodical Replacement Parts
PART CODE
HKW050510Z0
DESCRIPTION
FEED ROLLAR
PCS
2
Replacement Period
3million pieces
KV40J1120Z0
ROLLAR SET
1
3million pieces
314901660
KICK BELT
4
3million pieces
3390T002
O RING
2
3million pieces
FBZ0P1210Z0
MIDDLE ROLLER SET
1
3million pieces
319

320.

SECTION 12
RUNNING
TEST
320

321.

12. Running Test
Running Test
RAS 50 COUNT TEST3
COUNT TEST 3
JUDGE
COUNT
1. RJ PHT2
2. DNER
3. DNER
4. DNER
5. DNER
6. DNER
Function Key
F1 :Up
F2 :Down
F4 :
CHECKF3 :
RESULT
321

322.

SECTION 13
LOG
322

323.

13. Log
What is Log Data?
LOG DATA… THE BEST WAY
TO HAVE 2 BENEFITS
1. IMPROVE MACHINE QUALITY
2. SHORTEN THE MACHINE DOWN TIME
323

324.

13. Log
Improve Machine Quality
LOG DATA… THE BEST WAY
TO HAVE 2 BENEFITS
1. IMPROVE MACHINE QUALITY
LOG
324

325.

13. Log
Improve Machine Quality
LOG DATA HAS MACHINE INFO IN ACTUAL USE
ERROR
HISTORY
SENSOR
DATA
REJECT
TENDENCY
LOG
TOTAL
PASS
SETTING
DATA
325

326.

13. Log
Improve Machine Quality
GLORY ANALYSES YOUR LOG DATA
TOTAL PASS
ERROR
HISTORY
SENSOR
DATA
REJECT
TENDENCY
SETTING
DATA
ETC…
326

327.

13. Log
Improve Machine Quality
GLORY IMPROVES THE MACHINE!!
(FEED BACK TO YOU)
NEW
SOFTWARE!
327

328.

13. Log
Improve Machine Quality
CUSTOMER SATISFACTION,
YOUR RELIABILITY
328

329.

13. Log
Improve Machine Quality
YOUR LOG FEEDBACK,
MAKES YOUR RELIABILITY!
LOG
329

330.

13. Log
Improve Machine Quality
IN THE END, COLLECT LOG AND FEEDBACK
WHEN YOU VISIT YOUR CUSTOMER PLEASE
LOG
Thank you
for your
understanding!!!
330

331.

13. Log
Shorten the Machine Down Time
LOG DATA… THE BEST WAY
TO OBTAIN 2 BENEFITS
2. SHORTEN THE MACHINE DOWN TIME
0
LOG
9
3
6
331

332.

13. Log
Shorten the Machine Down Time
LOG DATA… THE BEST WAY
TO OBTAIN 2 BENEFITS
2. SHORTEN THE MACHINE DOWN TIME
1. GET GLORY SUPPORT FASTER!!!
2. ANALYSE THE LOG YOURSELF
332

333.

13. Log
Shorten the Machine Down Time
WHEN THE MACHINE BREAKS…
YOU GO TO THE CUSTOMER SITE TO REPAIR
333

334.

13. Log
Shorten the Machine Down Time
BUT THE PROBLEM COULD NOT BE SOLVED…
YOU COME BACK TO OFFICE
WITH LOG DATA
LOG
334

335.

13. Log
Shorten the Machine Down Time
YOU SEND THE TROUBLE REPORT
WITH LOG DATA TO GLORY
HELP!!!
REPO
RT
LOG
335

336.

13. Log
Shorten the Machine Down Time
GLORY ANALYSES YOUR LOG DATA
LOG
TOTAL PASS
REJECT
TENDENCY
ERROR
HISTORY
SETTING
DATA
SENSOR
DATA
ETC…
336

337.

13. Log
Shorten the Machine Down Time
GLORY CAN FEED BACK TO YOU
WITH THE ACCURATE ADVICE
OK!
CHECK THE
DC MOTOR3
CABLE
337

338.

13. Log
Shorten the Machine Down Time
IF YOU DID NOT COLLECT LOG DATA,
YOU HAVE TO GO CUSTOMER SITE AGAIN!!!
!
WE NEED
LOG DATA
FOR
SUPPORT…
338

339.

13. Log
Shorten the Machine Down Time
SO, PLEASE COLLECT LOG DATA
WHEN YOU COULD NOT REPAIR MACHINE
LOG
339

340.

13. Log
Shorten the Machine Down Time
AND ALSO, YOU CAN ANALYSE THE LOG DATA
BY YOURSELF IF YOU HAVE ENOUGH SKILL
TOTAL PASS
LOG
ERROR
HISTORY
SENSOR
DATA
REJECT
TENDENCY
SETTING
DATA
ETC…
340

341.

13. Log
Shorten the Machine Down Time
LOG DATA IS ALSO USEFUL FOR
PREVENTIVE MAINTENANCE
TOTAL PASS
LOG
ERROR
HISTORY
SENSOR
DATA
REJECT
TENDENCY
SETTING
DATA
PREVENTIVE
MAINTENANCE
ETC…
341

342.

13. Log
Shorten the Machine Down Time
FOR EXAMPLE, YOU CAN KNOW THE
ERROR TREND AND PREVENT IT
ERROR
HISTORY
LOG
TOO MANY
SENSOR3
DUST
ERROR!
OK,
LET’S CLEAN
SENSOR3
FOR
PREVENTIVE
MAINTENANCE!
342

343.

13. Log
Summary
TO SUMMARIZE, LOG DATA IS VERY USEFUL
AND GIVES YOU LOTS OF BENEFITS!
IMPORTANT!
LOG
1. IMPROVE MACHINE QUALITY
2. SHORTEN THE MACHINE DOWN TIME
343

344.

SECTION 14
DOWNLOAD
344

345.

14. Download
Over View of Download
2 Categories of download. Program Files and Setting Data
Program Files
Setting Data
345

346.

14. Download
Overview of Program Files
Program Files
6 Files of Program Software
PROGRAM LIST
FILE NAME
A0XXXX.MOT
CXXXXX.DLF
PXXXXX.DLF
D0XXXX.DLF
E0XXXX.DLF
D2XXXX.DFC
DESCRIPTION
MAIN PROGRAM
FPGA PROGRAM
FPGA PROGRAM
DISP PROGRAM
SUB CPU PROGRAM
BV TENPLATE
346

347.

14. Download
Overview of Program Files
Program Files
Which Software is loaded to which Board
DISP CPU
-Disp Software
MAINBV BOARD
-Main Software
-FPGA Software
BVCPU BOARD
-BV Template
SUBCPU BOARD
-Sub CPU Software
347

348.

14. Download
How to Load Program Files
Program Files
1. Delete All Files in SD Card
Old and Other type of file should not be existed.
2. Create SD Card
Copy program files to the root directory of SD Card.
FILE NAME
A0XXXX.MOT
CXXXXX.DLF
PXXXXX.DLF
D0XXXX.DLF
E0XXXX.DLF
D2XXXX.DFC
DESCRIPTION
MAIN PROGRAM
FPGA PROGRAM
FPGA PROGRAM
DISP PROGRAM
SUB CPU PROGRAM
BV TENPLATE
348

349.

14. Download
How to Load Program Files
Program Files
3. Set SD card
4. RAS28 Version Read
ROM VERSION
USF MAIN-CPU
IPL :01-01[7389]
APL :01-01[CDD0]
Function Key
F1 :Left
F3 :
Check ALL
rom version
before
downloading
F2 :Right
F4 :
349

350.

14. Download
How to Load Program Files
Program Files
5. RAS 62 Download
Select ALL program software in SD card or specified software
DOWNLOAD
* SELECT ALL FILES
A0V0101.MOT
D200AP1.DFC
Function Key
F1 :Up
F3 :
F2 :Down
F4 :
6. RAS28 Version Read
Check the program version so that the program is correctly
updated
350

351.

14. Download
Overview of Setting Data
Setting Data
4 Files of Setting Data
DATA LIST
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
351

352.

14. Download
How to Load Setting Data
Setting Data
1. Delete All Files in SD Card
Old and Other type of file should not be existed.
2. Create SD Card
Copy Setting files to the root directory of SD Card.
FILE NAME
DSF_MODXX.DAT
PSF_MOD_XX.DAT
TSF_MOD_XX.DAT
FSF_MOD_XX.DAT
DESCRIPTION
DENOMI DATA
MACHINE SETTING
SUSP SETTING
FITNESS SETTING
352

353.

14. Download
How to Load Setting Data
3. Set SD card
4. RAS63 SD File READ
Select “All Setting files in SD card” or specified software
SD FILE READ
* SELECT ALL FILES
DENOMI SET FILES
PARAMETER SET FILES
TRUTH TH SET FILES
FIT TH SET FILES
353

354.

14. Download
Download Main Program at Power ON
You can also download Main Program directory from the MainBV Board.
1. Delete ALL files in SD Card
2. Save Main Program File
FILE NAME
A0XXXX.MOT
DESCRIPTION
MAIN PROGRAM
3. Power OFF
OFF
354

355.

14. Download
Download Program at Power ON
4. Change DSW1 to “ON”
ON
OFF
1 2
5. Set SD Card
355

356.

14. Download
Download Program at Power ON
6. Power ON
ON
7. Change DSW1 to “OFF”
ON
OFF
1 2
356

357.

14. Download
Download Program at Power ON
8. Check RJ LED becomes ON(Constant)
F1
MENU
USF
F2
DISP
MIX
DD
FIT
CNT
START
BATCH
STOP
C
ACCEPT
F3
ADD
F4
BATCH
USER
A
B
REJECT
F1
MENU
USF
F2
DISP
MIX
ACCEPT
DD
F3
ADD
FIT
START
BATCH
STOP
C
CNT
F4
BATCH
USER
A
FINISH
B
REJECT
357

358.

SECTION 15
TROUBLE
REPORT
358

359.

15. Trouble Report
What is Trouble Report?
Trouble Report is the document that describes the trouble status of the
machine from an objective viewpoint.
SUB : URGENT!!!!
DEAR ALL,
Hi, our machine UWH is broken.
Can you help us?
359

360.

15. Trouble Report
What is Trouble Report?
Trouble Report is the document that describes the trouble status of the
machine from an objective viewpoint.
SUB : URGENT!!!!
DEAR ALL,
Hi, our machine UWH is broken.
Can you help us?
360

361.

15. Trouble Report
What is Trouble Report?
Trouble Report is the document that describes the trouble status of the
machine from an objective viewpoint.
ERROR
CODE
CUSTOMER
NAME
SERIAL
NUMBER
MACHINE
CONDITION
TREATM
ENT
361

362.

15. Trouble Report
Contents of the Trouble Report
MACHINE GENERAL INFO
MODEL NAME
UWH1000US
DATE OF ISSUE
SERIAL NUMBER
CUSTOMER
NAME
S/N
16385
REPORTED
PERSON
REPORTED
COMPANY
362

363.

15. Trouble Report
Contents of the Trouble Report
TROUBLE INFO
PLACE
DATE OF OCCUR
DATE OF
INSTALLATION
ERROR CODE
REPRODUCTIVITY
DAMAGED
PART
HERE
SOFTWARE
VERSION
VER. XXX
HARDWARE
VERSION
1
6
2
7
3
8
4
9
5
0
TOTAL PASS
A
B
363

364.

15. Trouble Report
Contents of the Trouble Report
TROUBLE INFO
LOG DATA
LOG
USER SETTING
DATA
DAT
IMPORTANT
364

365.

SECTION 16
APPENDIX
365

366.

16. Appendix
Gauge List
1. Line Sensor and UV Sensor Gauge
LINE SENSOR
Hopper Sensor
THICKNESS
SENSOR BOARD
366

367.

16. Appendix
Gauge List
1. Line Sensor and Thickness Sensor Board Positioning Gauge
Figure
Parts Name
LS Adjusetment
Tool
Thickness
Board
Position
Parts Code
LTB0H1011Z0
Line
Sensor
Position
367

368.

16. Appendix
Gauge List
2. Line Sensor and UV Sensor Adjustment Gauge
Figure
Parts Name
Adjustment
Gauge Set
Parts Code
LTB0H1030Z0
368

369.

16. Appendix
Gauge List
3. HP Sensor Adjustment Gauge
Figure
Parts Name
Parts Code
HP SENSOR
ADJUST TOOL
KNJ0H1070Z00
369

370.

16. Appendix
Gauge List
4. Thickness Sensor Adjustment Dummy
Figure
Parts Name
Film Sheet
Parts Code
LTB0H5081Z0
370

371.

16. Appendix
Gauge List
5. Fitness Correction Adjustment Dummy
Figure
Parts Name
Fitness
Correction
Dummy
Parts Code
LTB0H5011Z0
371

372.

THANK YOU VERY MUCH!
372