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BD система управления

1. BD система управления

02.2004

2. BD

Telemechanice
TSX Micro
Processor
Oil-free Air Division
I\O module
O module
Service Department

3. BD

•Не аккумулятор а батарея с сроком службы 2 года
•Без батареи программа сохраняется не более 16 часов
1617 9053 04
Li battary
Oil-free Air Division
Service Department

4. BD

START/STOP DRYER
DRYER STOPED
(STOPED)
(START?)
ENT
WATCH SEQUENCE
ESC
A WAITING
B ADSORBING
ENT
WATCH SEQ. TIME
A WAITING
1:50:30
ENT
Oil-free Air Division
Service Department
ENT

5. BD

WATCH TEMP/PRESS
A 150
6.0 PDP
B
0
30
0
ENT
Всегда 0 (###) без DPM
SET TIME
LIMIT
PRESS
DEWPOINT
P=OFF
ENT
NO
ALARM
1/2
A OVERHEATING
ENT
Oil-free Air Division
Service Department

6. BD

MANUAL STEPPING
A WAITING
STEP?
next step
ENT
Oil-free Air Division
Service Department
ENT

7. BD

START
SHIFT AT
A T=126 P=7.0
FIXED CYCLE
ESC
MOD
B T=34
->
P=0
->
A DRYING
START
START ENT
D HEATING
ESC
PROTECTION ACCESS
MOD
FIXED CYCLE DEWPOI
MOD
Oil-free Air Division
ENT
Service Department

8. BD

0
1
4
8
5
2
12
REG VALVE
BLOWER
A OPEN
OK
9
13
REG VALVE
OVERHEAT A
OPEN
OK
6
10
REM
INLET VALV
OVERHEAT B
STOP
ADS B
OK
3
7
11
INLET VALVE
REG TEMP OUT
ADS B
CLOSE <70
TER
14
15
--------------------------------------------------------0
4
8
12
Y1 ADS A
Y3 OPEN A
HEAT B1
ALARM
1
5
9
13
Y2 ADS B
Y4 OPEN B
HEAT B2
2
6
10
Y6 BLOW A
3
14
HEAT A1 HEAT B2
7
Y7 BLOWB HEAT A2
11
15
Y5 COOLING AIR
Oil-free Air Division
Service Department
RUN
I\O
BAT

9. BD

LED display
RUN (Green)
On PLC running
Flashing:
PLC in STOP mode
Off: No valid application in PLC or PLC
faulty
TER (Yellow)
On: Data exchange (flashing at high rate)
Off: No exchange (or no communication)
I/O (Red)
-
On: Input/Output supply fault, tripping of
channel, module missing or faulty
Off: Operation OK
ERR (Red)
On: CPU fault
Flashing:
No valid application in
PLC, or "blocking fault" of application
program
Off: Operation OK
BAT (Red)
On: Battery faulty, missing or empty
Off: Battery OK
Oil-free Air Division
• Outputs:
• Inputs:
2. Remote stop
3. High pressure drop inlet filter(option)
4. High pressure drop
outlet filter(option)
5. Reg.valve tower B open
6. Inlet valve. Ads tower A
7. Inlet valve. Ads tower B
8. Reg.valve tower A open
9. Overheating switch A
(no overheating when LED Is active)
10. Overheating switch B
(no overheating when LED Is active)
11. Reg.temp. outlet
12. Blower pressure
Service Department
0. Sol. Valve Y1, (ads. A)
1. Sol. Valve Y2, (ads. B)
2. Sol. Valve Y6, blow off tower A
3. Sol. Valve Y7, blow off tower B
4.Sol. Valve Y3,
open reg.valve tower A
5. Sol. Valve Y4,
open reg.valve tower B
6. Heater tower A1
7. Heater tower A2
8. Heater tower B1
9. Heater tower B2
10.Blower
11.Sol. Valve Y5, open cooling valve.
12. Alarm relay

10. BD

ITEM VARIANT
Displayed fields:
Comments
-40°C
-70°C
Heat 1 ON/OFF (°C)
150/160
190/200
Heat 2 ON/OFF (°C)
150/155
190/195
(as from BD 520 ...)
Emergency stop if heat @ (°C)
250
350
Cycle time (hr:min)
04:20 (04:32)*
* for BD 1050 and >
Press. release small valve (min)
5
5 (8)*
Heat time (hr/min)
02:40
Fan on after stopped heating (min)
2
20 sec
Fan stopping time (min)
2
n/a
Extra heat time (min) n/a
15
Cooling time (hr/min) 01:00
01:20
Press. build-up (min)
5 (8)*
* for BD 1050 and >
Delay alarm bad dewpoint (min)
40
30
Delay alarm no heat (min)
30
30
Dewpoint
ON or OFF
Shift @ (°C)
-40
Switch settings
-
TS3 regen. air temp. switch (°C
TS1/TS2 heater switch (°C)
04:00
03:00
5
ON or OF
-70
* for BD 1050 and >
ON is Pdp controlled - OFF is fixed cycle
only for Bd's equipped with optional Pdp meter.
70
-70°C
130
450
Switch located in regen. air outlet manifold
600
Overheating safety switch dials are located in in cubicles.
Sensors are located inside heater element manifold.
25-30 mbar
25-30 mbar
PS1 Blower pressure switch
Oil-free Air Division
Service Department
Located between two towers, in front of flexible

11. BD

Изменение параметров ( скрытое меню ) FAQ
-- экран 5
( set time/temp limits )
-- нажать
ENTER
-- удерживать MENU 5 sec
-- ждать 1 sec
-- нажать
MENU
вход в раздел
-- двигать * стрелкой >
-- нажимать MENU для входа в другой экран
-- стрелкой > передвижение в следуюшее поле
-- стрелка увеличивает значение, ENTER уменьшает
-- ESC выход
Oil-free Air Division
Service Department

12. BD

•Не включается нагрев ( NO HEAT)
•Таймер показывает 00 00 00
•Вход 11 на контроллере горит ( TS3
замкнут )
4
1
Oil-free Air Division
Service Department

13. BD

Oil-free Air Division
Service Department

14. BD

-40
250 ом
-70
2x 4.99 ком
Oil-free Air Division
Service Department

15. BD

Installation procedure for Magelis XBTL1003 en PL7
V4.x software
See also ECB AIF 1360 for details on new
partnumbers, and BD files needed.
The recommended procedure to install/upgrade the
MagelisXBTL 1003 and PL7 V4.x software is to install the
Magelis XBT software FIRST, (and upgrade to V3.7), and
then the PL7 software.
Update:
If Unitelway drivers were installed already on the PC, it is
recommended to uninstall them first,
Oil-free Air Division
Service Department

16. BD

Installation/upgrade details:
-
1. Install Magelis XBTL 1003 V 3.5 first.
-
(select Unitelway and Unitelway1 drivers, and display XBT
011010)
2. Then install the Upgrade V3.7:
(goto directory D:\XBT-LUP1003_V3.7 on CD-ROM)
-
3. Reboot PC.
-
4. Install PL7 Pro V4.2 software
-
Reinstall Unitelway driver, even if these were installed before !!
5. Reboot PC.
Oil-free Air Division
Service Department

17. BD

Cтирание содержимого памяти
( только когда программа “зависла” и
возможно загрузить новую )
•Выключить питание
•Нажать и удерживать DIAG
•Подать питание
•Продолжать удерживать кнопку 10 сек
•RUN не горит
•После этого необходимо загрузить
Файлы TEXT и DAT
•Загрузка из FLASH памяти невозможна
Oil-free Air Division
Service Department

18. BD

To upload a (new) program file to the PLC of BD 390-3000 units the software
"PL7 Pro" is required (the instructions are made for the latest version: V3.4.),
and the necessary data files.
Program and datafiles files for the different variant/languages can be
retrieved from the Lotus Notes "Elektronikon Software Market"
The necessary cables have to be ordered as Service Tools
We recommend to verify the connection BEFORE uploading new program/data
files to PLC.
This can be done by selecting "PLC" and "Connect" first. This will downoad a
copy of the existing PLC program to the computer. (Discard the downloaded
program. It is a copy of the one residing in the PLC)
If this test fails, then do NOT try upload a new program/data file before
correcting th communication program or you may end up with BD which is out
of control (no more program)
Warning: Make sure the PLC is switched back to RUN condition (green LED
on PLC lit up constantly) before disconnecting the computer.
Oil-free Air Division
Service Department

19. BD

File, Open, File (select required file:
xxxxxxx.STX)
If the PLC was empty or was
Reset,
no program is found ithe the PLC
and following message will be
displayed.
Oil-free Air Division
Service Department

20. BD

"Normal" uploading starts
with PLC, Connect,
Oil-free Air Division
Service Department

21. BD

Проверить что RUN горит
Oil-free Air Division
Service Department

22. BD

Oil-free Air Division
Service Department

23. BD

Oil-free Air Division
Service Department

24. BD

We recommend to verify the connection BEFORE
uploading new display files to Display.
This can be done by selecting "Transfer" and "Import"
first. This will downoad a copy of the existing Display
file to the computer. (Discard the downloaded file
after the test. It is a copy of the one residing in the
display)
If this test fails, then do NOT try upload a new
display file to the display before correcting th
communication, or you will end up with BD which is
out of control (no more keyboard available)
Oil-free Air Division
Service Department

25. BD

Oil-free Air Division
Service Department

26. BD

Oil-free Air Division
Service Department

27. BD

Oil-free Air Division
Service Department

28. BD

Installing / Upgrading
Schneider software
1.
Установить XBT программное обеспечение первым
2.
3.
Обновить XBT software
Установить PL7 Pro software
4.
Скопировать PLC файлы данных из Elektronikon Software Market
5.
( 9827074705(-40no_pdp).stx
Установить Display files из Elektronikon Software Market ( )
Проверить правильность соединительного кабеля
(ECB AIF 1360 )
6.
7.
Oil-free Air Division
Service Department

29. BD software

Installation procedure details (1):
Magelis XBTL1003 en PL7 V4.x software
The recommended procedure to install/upgrade the
MagelisXBTL 1003 and
PL7 V4.x software
is to install the Magelis XBT software FIRST,
(and upgrade to V3.7),
and then the PL7 software.
If Unitelway drivers were installed already on the PC, it is recommended to
uninstall it first, using the xway-driver manager:
Select in the windows menu :
•Menu => Program => Modicon Telemecanique => Xway driver Manager =>
Uninstall this driver.
•Reboot PC
•Install ( XBTL en PL7) software
Oil-free Air Division
Service Department

30. BD software

Installation procedure details (2):
Installation/upgrade
1. Install Magelis XBTL 1003 V 3.5 first.
(select Unitelway driver, and display XBT 011010)
2. Then install the Upgrade V3.7:
(goto directory D:\XBT-LUP1003_V3.7 on CD-ROM)
3. Reboot PC
4. Install PL7 Pro V4.2 software
Reinstall Unitelway driver, even if these were installed before !!
Oil-free Air Division
Service Department

31.

BD softwareInstalling XBT software
•Menu, Programs,Modicon Telemecanique, Xway driver Manager, Uninstall this driver.
•Reboot PC
•Install ( XBTL en PL7) software
Uninstalling
previous
version of
Unitelway
Driver
Oil-free Air Division
Service Department

32.

BD software
Installing XBT software
Oil-free Air Division
Service Department

33.

BD software
Installing XBT software
Oil-free Air Division
Registration nr on CD with PL7 program
Service Department

34.

BD software
Installing XBT software
Oil-free Air Division
Service Department

35.

BD software
Installing XBT software
Oil-free Air Division
Service Department

36.

BD software
Installing XBT software
Oil-free Air Division
Service Department

37.

BD software
Installing XBT software
Oil-free Air Division
Service Department

38.

BD software
Installing XBT software
Oil-free Air Division
Service Department

39.

BD software
Installing XBT software
Oil-free Air Division
Service Department

40.

BD software
Installing XBT software
Oil-free Air Division
Service Department

41.

BD software
Installing XBT software
Oil-free Air Division
Service Department

42.

BD software
Installing XBT software
Oil-free Air Division
Service Department

43.

BD software
Installing XBT software
Oil-free Air Division
Service Department

44.

BD software
Installing XBT software
Oil-free Air Division
Service Department

45.

BD software
Installing XBT software
Oil-free Air Division
Service Department

46.

BD software
Installing XBT software
Oil-free Air Division
Service Department

47.

BD software
Installing XBT software
Oil-free Air Division
Service Department

48.

BD software
Installing XBT software
Oil-free Air Division
Service Department

49.

BD software
Installing XBT software
Oil-free Air Division
Service Department

50.

BD software
Installing XBT software
Depending on
PC hardware,
select baudrate
up to 19200 bps
Oil-free Air Division
Service Department

51.

BD software
Installing XBT software
Safe but slow
baudrate is
9600 bps.
All PC’s can
work with this
comm. speed
Oil-free Air Division
Service Department

52.

BD software
Installing XBT software
Oil-free Air Division
Service Department

53.

BD software
Installing XBT software
Oil-free Air Division
Service Department

54.

BD software
Installing XBT software
Oil-free Air Division
Service Department

55.

BD software
Installing XBT software
UPGRADE
from XBT 3.5 – to XBT 3.7
is strongly recommended
in order to load latest
language versions into PC
Oil-free Air Division
Service Department