Техногенная безопасность и защита систем управления от внешних угроз (2)

1.

Critical risks of production infrastructure:
1. Sources of threats:
Natural factors: Thunderstorm activity (lightning) and hurricane-force
winds.
Network factors: Instability of external power grids, sharp surges and
voltage drops.
2. Technical consequences:
Equipment breakdown: Physical burning of microelements in CPU and
PLC (controllers).
Software failures: Critical reset of control software, deletion of
technological recipes and operating parameters.
3. Business consequences:
Plant downtime: Emergency shutdown of the workshop and
disruption of shipment schedules.
Direct losses: Non-production, spoilage of raw materials during
processing, and high costs for replacing expensive electronics.
Modernization of control cabinet protection systems:
To prevent risks, it is necessary to complete the control cabinets with a protection and redundancy system:
ZUP: Protection against impulse overvoltages (lightning strikes and network surges).
Siemens SITOP UPS1600 UPS: Providing uninterrupted DC power supply.
Battery module 1.2Ah: Energy reserve for data preservation and correct completion of cycles.
Estimated cost (per cabinet): 1.2kEuros;
Ambition, Engagement, Simplicity

2.

Production Process
control cabinet:
CPU Siemens 318.
In the event of an
accident, the cream
cheese production
process is stopped.
Production Process
control cabinet:
CPU Siemens 318.
In the event of an
accident, the cream
cheese production
process is stopped.
Production Process
control cabinet:
CPU Siemens 200SP.
In the event of an
accident, the product
pumping control is
stopped..
Pastpack packaging
equipment control
cabinet:
CPU Omron.
In case of an accident,
the packing of sku 2kg
and 2.2kg stops.
Aerator control cabinet:
CPU Siemens 1200.
In case of an accident, the aeration
process is stopped.
Production Process
control cabinet:
CPU Siemens 200SP.
In case of an accident,
the control of the
starter tanks is
stopped.
Carshnel Control Cabinet:
CPU Siemens 1500.
In case of an accident, the ricota
smelter process is stopped..
Ergin packaging equipment control
cabinet :
CPU B&R.
In the event of an accident, the
packaging of cottage cheese and
ricotta is stopped.
Trepko packaging equipment
control cabinet :
CPU Siemens 1500.
In the event of an accident, the
packing of 180g, 300g, and 350g of
sour cream is stopped.
Modernization of control cabinet protection systems:
Estimated cost: Critical control cabinets (for 5 cabinets) = 6kEuro;
Other control cabinets (for 4 cabinets) = 4,8kEuro.
Ambition, Engagement, Simplicity

3.

Production Process control
cabinet:
CPU Siemens 200SP.
In the event of an accident, Mini line
control is terminated.
Latinpack packaging
equipment control cabinet :
CPU Omron.
In the event of an accident,
the packing of 100g, 150g, and
200g of mozarellais stopped.
Production Process
control cabinet:
CPU Siemens 200SP.
In the event of an accident,
the control of the
workshop's pasteurizers is
terminated.
Almac Melting control cabinet:
CPU Siemens 1200.
In the event of an accident, the
product melting process is stopped.
Pfm Trio packaging
equipment control cabinet :
CPU Siemens 300.
In the event of an accident,
the packing of 3*125g of
mozarellais stopped.
Pfm Zenith packaging equipment
control cabinet :
CPU Siemens 300.
In the event of an accident, the
packing of 125g of mozarellais
stopped.
Pfm Comet packaging equipment
control cabinet :
CPU Siemens 300.
In the event of an accident, the
packing of 125g and 250g of
mozarellais stopped.
Production Process control
cabinet:
CPU Siemens 200SP.
In the event of an accident, the
product pumping control is
stopped..
Modernization of control cabinet protection systems:
Estimated cost: Critical control cabinets (for 5 cabinets) = 6kEuro;
Other control cabinets (for 3 cabinets) = 3,6kEuro.
Ambition, Engagement, Simplicity

4.

Production Process
control cabinet:
CPU Siemens 318.
In the event of an
accident, the washing
tunnels and Teknal
washing are stopped.
Production Process control
cabinet:
CPU Siemens 318.
In case of an accident, the
heating and pumping of the
product from the tank are
turned off.
Alpma packaging equipment
control cabinet :
CPU Alpma.
In the event of an accident, the
packing of 200g of brie is
stopped.
Production Process
control cabinet:
CPU Siemens 200SP.
In case of an accident,
the control of the
starter tanks is
stopped.
Tecnal Control Cabinet:
CPU Siemens 200SP.
IIn the event of an accident, the
molding and filling process is
stopped.
Alpma packaging equipment
control cabinet :
CPU Alpma.
In the event of an accident, the
packing of 125g of camembert and
Petit Brie is stopped.
EtPack packaging equipment
control cabinet :
CPU SEW.
In the event of an accident, the
packing of 125g of camembert and
Petit Brie is stopped.
Modernization of control cabinet protection systems:
Estimated cost: Critical control cabinets (for 5 cabinets) = 6kEuro;
Other control cabinets (for 2 cabinets) = 2,4kEuro.
Ambition, Engagement, Simplicity

5.

Production Process control
cabinet:
CPU Siemens 200SP.
In the event of an accident,
the sour-milk unit (pasteurizer
and homogenizer) will be
stopped.
Production Process control cabinet:
CPU Siemens 200SP.
In the event of an accident, the retentate
tank is stopped from being pumped in and
pumped out.
Production Process control
cabinet:
CPU Siemens 200SP.
In the event of an accident, the ultra
filtration unit will be shut down.
Production Process control
cabinet:
CPU Siemens 200SP.
In the event of an accident, the
cottage cheese pasteurizer will
be stopped.
Aerator control cabinet:
CPU Siemens 200SP.
In case of an accident, the aeration
process is stopped.
Separator Plava control cabinet:
CPU Delta.
In case of an accident, In the
event of an accident, the
separation process is stopped.
Separator TetraPack
control cabinet:
CPU ABB.
In case of an accident, In
the event of an accident,
the separation process is
stopped.
Production Process control cabinet:
CPU Siemens 200SP.
In the event of an accident, the primary
pasteurizer will be stopped.
Production Process control cabinet:
CPU Siemens 200SP.
In the event of an accident, the central
SIP station will be shut down.
Production Process control
cabinet:
CPU Siemens 200SP.
In the event of an accident, the
process of product normalization
and transfer from containers is
stopped.
Modernization of control cabinet protection systems:
Estimated cost: Critical control cabinets (for 4 cabinets) = 4,8kEuro;
Other control cabinets (for 6 cabinets) = 7,2kEuro.
Ambition, Engagement, Simplicity

6.

Ambition, Engagement, Simplicity