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Some Basic Questions before starting …
1.
Some Basic Questions before starting …- Why is Refrigerated Transport needed?
- What commodities are transported under controlled
Temperature?
- What Temperature range can be offered?
- What other features can a Reefer Container
accomplish (other than Temperature?)
2. Refrigerated Containers are primarily used to maintain the cargo at a given Temperature
More than 5 working days are required todecrease the cargo temperature from 5°C to
-18°C inside Reefer container.
During this period the cargo continues to
develop bacteria down to -15°C.
As a comparison, a Cold storage can
decrease the temperature of 20 Tons of
meat from 3°C to -20°C in just a few hours.
Therefore the main function of a reefer
container is to maintain the temperature of
the cargo and not to decrease it.
3.
Reefer mission – Keep it cool !What a reefer container can do:
Maintain Temperature as required
Regulate Air Exchange up to 240 m3/h
Monitor Humidity level
Control Atmosphere
What we have to do:
PTI (Pre - Trip Inspection)
Follow handling procedures, stuffing etc.
Ensure proper routing, trans-shipments, plugging and
monitoring, repair malfunctions etc
Once temperature deviations have occurred, they cannot be
reversed! Maintain the cold chain from packing to
ultimate consumer.
4. What is carried in reefers ?
Meat, fish, seafoodMainly Perishable
Fruit, vegetables
Dairy products, candy, confectionary
Flowers, bulbs and other horticultural products
But also Chemicals, biological products,
pharmaceuticals
Or Photographic supplies, electronic components
5.
Each product has its own temperature, humidity, air contents requirements…Why?
Stop Bacteria and enzyme action…
Dry 95 to 55%
25
Pharma
16
Wines
13
Bananas
-5 to -25
Maxi cold
10
Avocados
Citrus
Onions
From +10°c to -2°c
accuracy is 0.5°c to
protect the cargo.
5
Garlic
Grapes
0
-25
Frozen Meat
Ice cream
Frozen fish
6. WORLDWIDE REEFER TRADE DEMAND
Worldwide trade of perishable reefer cargoes221 million tonnes in 2016
+33 M tonnes between 2016 and 2021
(average of 2.8% a year)
Seaborne perishable reefer cargoes
112 million tonnes in 2016 (+6%)
Exotic fruits, meat and bananas lead the growth.
6
7. WORLDWIDE REEFER TRADE SUPPLY: conventional vessels v.s. reefer containers
››
›
›
›
Specialized reefer fleet
(100,000+ cbft)
Reduction of 262 vessels and 94,7 Mcbft in 10 years
Average age = 26 years
546 vessels (183 million cubic meter)
4% of total reefer capacity in cubic meter
Carry over 18% of the cargo in tonnes
Reefer containers
›
›
›
›
+7% in 2017
Average age = 12 years
5,138 vessels
CMA CGM = 12% of total teu capacity
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8. WORLDWIDE REEFER TRADE SUPPLY AND DEMAND Conventional Vessels vs Containers
Modal split per commodity2015
Bananas
Citrus
Deciduous
Exotics
Fish/seafood
Meat/poultry
Dairy
Other
Total
2020
Bananas
Citrus
Deciduous
Exotics
Fish/seafood
Meat/poultry
Dairy
Other
Total
Conventional
Vessel
49%
32.5%
20%
35%
32%
16%
5%
4%
Reefer
Container
51%
67.5%
80%
65%
68%
84%
95%
96%
23.2%
76.8%
Conventional
Vessel
42%
25%
14%
30%
26%
10%
2.5%
2.5%
Reefer
Container
58%
75%
86%
70%
74%
90%
97.5%
97.5%
18%
82%
Seaborne perishable reefer cargo : modal split
›
Containerization on the way!
›
Resulting in usual competition for market share
influencing the rate stability.
Source : Drewry Maritime Research, Sextant Consultancy
8
9. Global Reefer Seaborne Market
1. Perishables transported worldwide2015: 192 million tons
2020: 250 million tons
2. Perishables transported by sea (55%)
2016: 106 million tons
2020: 130 million tons
3. Reefer Containers (81% and increasing)
2015: 84.75 million tons
2020: 109 million tons
4. Reefer Conventional vessels (19% and decreasing)
2015: 27 million tons
2020: 21 million tons
Source : Drewry Maritime Research, Sextant Consultancy
9
10. Major Reefer fleets* (teu): 77% of total fleet
* (Estimated for 2018)10
11. Reefer Containers
Reefers are refrigeratedcontainers used for the
transportation
of
temperature
sensitive
cargo. They are able to
maintain the appropriate
conditions
required
ashore, on board or
during land transport.
Reefer containers are
perfectly adapted to
intermodal and door-todoor solutions.
Controlling the temperature
› Frozen mode: temperature control is accurately achieved through the return air.
› Chilled mode: temperature control is accurately achieved through the supply air flow.
Ventilation
› Forced circulation of cool air prevents chilled products from ripening too quickly,
ensuring a longer shelf-life and maintaining the market value.
› In order to remove the unwanted gas and moisture generated by respiration (which
can affect quality of the products), fresh air can be exchanged at the rate of 0 to
260 m3/hour, depending on the requirements and the kind of Reefer used.
12.
13.
Diversified Reefer fleet: an option for everyrequirement
45’ Pallet Wide Reefer Containers were
specifically designed with the “Europallet” in
mind, allowing a largest number of pallets to
be loaded (33). The equipment ensures
optimum utilization of space. Shippers
benefit by being able to load more
Europallets than they would in a standard
ISO container.
40’ High Cube Containers
20’ Containers
45’ Pallet Wide Containers
Super Freezer Containers
Some products have to be transported
at ultra-low temperatures.
The Super Freezer Container can
maintain temperatures as low as -60
°C thanks to a double-compressor
unit. They are equipped with a
GPS/GSM tracking system that
transmits information in real time
(temperature/alarm status, etc.).
13
14. Controlled Atmosphere Fleet
• CMA CGM Group is able to offer a large anddiverse fleet of Controlled Atmosphere Containers,
meeting various green products storage and
transportation needs.
• Advantages of the proposed CMA CGM CA fleet:
• Integrated with the Reefer, uses the main power to
operate
• Transparency assured by built in sensors
• Scrubbing CO2 without using atmosphere air
• Lower dependency on Container’s age
BENEFITS
ENSURE PRODUCT QUALITY
• Controlled atmosphere technology controls the atmosphere
inside containers.
• Enhanced functionality to help slow down the ripening process
of fruits and vegetables by removing ethylene.
EXTENDED TIME FOR DISTRIBUTION AT DESTINATION, AND REACHING
MARKETS WITH LONGER TRANSIT TIMES
• By accurately controlling the temperature and the atmosphere
surrounding the cargo, shelf life of fruits can now be extended.
• Delivery to remote markets and new destinations made
possible.
TECHNOLOGY TO MANAGE
THE WAY YOUR FRUIT CARGO
BREATHES AND INCREASE SHELF-LIFE
14
15.
How does it work?Controlled Atmosphere is a special mixture of gases, created through alteration and permanent control of its components.
The control of the atmosphere can be passive (control based on cargo respiration) or active (machine-created atmosphere)
ACTIVE CONTROLLED ATMOSPHERE
PASSIVE CONTROLLED ATMOSPHERE
New fleet of Containers equipped with Daikin
machineries, able to inject Nitrogen and alter
the atmosphere to targeted levels
Large fleet of containers
equipped with Starcool CA.
The system controls the gases
resulting from fruits’ and
vegetables
metabolic
respiration to the targeted
levels
by
removing
the
exceeding CO2 and adding
oxygen
from
external
atmosphere if needed.
Two technical solutions to ensure your product quality.
Contact your local sales to select the best option for you.
15
16. StarCool CA
• Integrated Containers assuring low gas leakage;• The system is operated by continuously surveilling
the CO2 and O2 levels;
• Able to remove CO2 whilst maintaining the Oxygen
within the container;
• Transparency during the trip, with possibility to
modify the settings;
• Alarms notification, alerting the operator (Terminal,
Vessel) in case of abnormalities, followed by
controlled and automated emergency action.
16
17. CMA CGM presents CLIMACTIVE, The most advanced technology in active controlled atmosphere for refrigerated containers
CLIMACTIVE is the latest and most advanced solution to maintain sensitivecommodities’ freshness to destination, by faster reducing the level of oxygen
inside the container equipped with DAIKIN Active CA.
CLIMACTIVE is created for highly sensitive commodities that require special
attention, such as fresh fruits and vegetables due to their biological
specificities and maturation time. It specifically targets:
high added value products (Blueberries, asparagus …),
long transit time products (Snow peas, melons …),
organic products (Grapes, bananas …).
17
18. CMA CGM presents REEFLEX, the most advanced solution for transportation of liquids
Reeflex is the most efficient and cost-effective solution for the transportation of liquid in 20’and 40’ refrigerated containers. It keeps liquids at the right temperature in a completely
confined environment throughout the transport and up to delivery.
Key benefits
• Larger volumes transportation: 12,000 to 26,000 litters
• Excellent quality preservation thanks to the temperature
control (-25°C to +30°C)
• Reliability, simplicity and speed, it takes approximately one
hour to load or unload liquid
• Hygienic and good for the environment: Reeflex prevents
contamination and has full recycling capabilities
18
19. CMA CGM develops AQUAVIVA, a new generation of containers
AQUAVIVA is a new generation of containers which allows the safetransport of live lobsters in their original water while maintaining their
natural habitat. The development of this global innovation relies on the
strong CMA CGM’s Reefer expertise and the unique INNOPURE®
technology developed by EMYG Environment & Aquaculture.
›Replicates lobsters’ natural living conditions
›Preserves the water’s oxygen level and quality
›Guarantees the water’s optimum temperature during transportation
›The slogan: LIVE SEAFOOD NOW TRAVELS ABOVE WATER
›The signature - AQUAVIVA: INNOVATION AND CARE FOR LIVE SEAFOOD
›Combine innovation, expertise, respect for the environment and
technological progress.
19
20.
MAGNUM Container -35°C1 Used to obtain lower temperatures down to -35 ° C
2 To preserve some goods as ice cream or frozen fish
3 Possibility to do hot stuffing (can lower temp quicker)
4 To stuff certain goods as grapes directly on the Field
21. Main Reefer Traffics to Russia
22. Heat comes through the walls
The Sun’s Radiant Heat.In case of unplugging, the temperature increases
High Ambient Temperature
1 to 2 degree lost per day at 30 degree outside if frozen cargo .
23.
Super Freezer Container -60°CUsed to obtain ultra- low
temperatures down to -60 ° C
To preserve goods as sashimigrade frozen fish (mainly tuna),
but also sea urchins, some types of
ice-cream etc.
Turn-time : 3 bookings / year, rates
$750/ ton with 20 tons minimum,
contributions at $5000/teu !!
24.
• Melons• Live plants
• Potatoes in bags
25. How are Reefers monitored?
How areProceduresReefers
monitored?
and Technologies for permanent monitoring
Procedures
Technologies
Modem :
Reefer experts monitor the containers
at every stage of the journey to ensure
they are functioning correctly.
Communication between the container and the ship’s bridge.
Immediate alert in case of malfunction or incident.
• On entering and leaving the container yard
• When being loaded onto a train or truck
Electronic microprocessor and data-loggers :
• When parked in the port terminal
• During the voyage on board ship
To record all parameters even when the Reefer is unplugged :
Supply air temperature
Return air temperature
Ambient temperature
Cargo temperature
Humidity level
Gensets :
To guarantee that the “cold chain” is maintained.
Those going by road (rail or truck) are equipped with portable
generators called Gensets.
26. Download Data Logger
27. Electronic monitoring onboard
28. Gen set - Why do we use it ?
GENSETSGen set - Why do we use it ?
To produce electrical power during
trip on road or rail
Gen Set is running with diesel same
as truck
The trucker is responsible to start
and run
The container is plugged to the genset
29. Kinds of Gen-sets
Clip on systemUnder-slung
30. Under-slung
Clip-on31. CMA CGM presents TRAXENS, End to end visibility and supply chain operational excellence
The Group presents TRAXENS, a solution allowing our customers todirect their Supply Chain in real-time and to optimize it through an
advanced analysis.
TRAXENS is a permanent electronic high-tech device designed to
generate near real-time data and notifications about cargo’s
movement and condition at any given point in time, be it:
• Geographic position
• Status in the shipping process
• External and internal* temperature variation
• Humidity variation*
• Shocks
• Door opening
31