Modern construction materials

1.

MODERN
CONSTRUCTION
MATERIALS

2.

COMPANY PRESENTATION
PENOPLEX
COMPANY
is a major Russian manufacturer of
construction, decorative and finishing
materials based on polymeric compounds.
It started operations in 1998
with the launch of the first Russian production line
manufacturing heat insulation
materials from extruded polystyrene foam
under PENOPLEX® trademark.
COMPANY MISSION:
Continuous innovation-driven development in the field of
production and application of polymer
construction materials.

3.

COMPANY HISTORY
XPS production,
Kirishi
Production of
masterbatch,
Kirishi
Establishment of
an accredited
laboratory
XPS production,
Novosibirsk
GPPS
production,
Package printing,
Perm
XPS production,
Kapchagay, Kazakhstan
Kirishi
2000
1998
Building-up XPS
production capacity,
Kirishi
2007
2005
2003
2006
XPS production,
Perm
Production of
ornamental
plinth, Kirishi
2009
2010
2008
XPS production,
Taganrog
Production of
PVC
waterproofing,
Kirishi
Production of
ornamental
plinth,
Kapchagay
Building-up
PVC waterproofing
production,
Kirishi
Establishment of
R&D
center in Kirishi

4.

COMPANY HISTORY
Production of ornamental
plinth, Novosibirsk
Building-up
XPS
production
capacity,
Novosibirsk
Production of
plastisol, Kirishi
XPS
Production,
Novosibirsk
2014
2012
2011
Building-up XPS
production capacity,
Novomoskovsk
2013
XPS production,
Cheremkhovo
XPS
production,
Khabarovsk
2016
2015
Building-up XPS
production capacity,
Novomoskovsk
Package
printing, Perm
2018
2017
Production of
reinforcing
Polyester
mesh,Kirishi
Production of
construction foams
and adhesives
Building-up
package
printing
capacity, Perm

5.

14
PENOPLEX
TODAY
PRODUCTION SITES
Kirishi
Perm
Novomoskovsk
Taganrog
Khabarovsk
Novosibirsk
Kazakhstan
Cheremkhovo
IN
8
LOCATIONS

6.

14
PRODUCTION SITES
IN
1700
20
8
EMPLOYEES
YEARS
of innovation activities in
Russian market
PENOPLEX
TODAY
WIDE DISTRIBUTION NETWORK
in all regions of Russia,
CIS countries and Europe
EQUIPMENT FROM LEADING
EUROPEAN MANUFACTURERS
R&D CENTER
with unique R&D
projects and products
LOCATIONS

7.

THE COMPANY IS REPRESENTED
BY THE FOLLOWING
BUSINESS LINES:
HEAT-INSULATING
MATERIALS
WATERPROOFING
MATERIALS
GENERAL PURPOSE
POLYSTYRENE
POLYSTYRENE DECORATIVE
AND FINISHING MATERIALS
CONSTRUCTION FOAMS, ADHESIVES,
JOINT FILLERS

8.

XPS THERMAL INSULATION
XPS is extruded polystyrene foam
manufactured by general-purpose
polystyrene extrusion.
PRODUCTS:
PENOPLEX® XPS
heat-insulating boards are produced
for different types of structures and facilities:
FOR PENOPLEX INDIVIDUAL
CONSTRUCTION;
FOR PENOPLEX INDUSTRIAL AND CIVIL
ENGINEERING

9.

PRODUCTS
FOR INDIVIDUAL
CONSTRUCTION
COMFORT®
FOUNDATION®
Thermal insulation for pitched
roofs, walls and base course
Thermal insulation for buried
structures:
foundations, paths, septic tanks
PITCHED
ROOF®
WALLS
Thermal insulation for pitched
roof
Thermal insulation of walls, partitions,
facade systems

10.

PRODUCTS
BASE®
FOR INDUSTRIAL AND CIVIL
ENGINEERING
All-purpose material for use in
any
(floors, walls, roofs)
construction
GEO®
FACADE®
Thermal insulation for
buried
structures
Thermal insulation of external
and internal enclosing
structures (walls,
partitions, facade systems)
ROOF
SLOPE
45
BLOCK
SEGMENTS
Thermal insulation for roofs
of all types
Wide application in
road construction
To make slope
and counter slope on
flat roofs
For thermal insulation of piping,
gas and oil pipelines
Thermal insulation for road
construction

11.

ADVANTAGES OF
MATERIAL:
HIGH COMPRESSIVE
STRENGTH:
at least 25 tons per square meter
ZERO
WATER ABSORPTION
(λ=0,032 W/mK).
LIGHT WEIGHT BOARDS,
ABSOLUTELY
EXPEDIENT SHAPE,
BIOPROOF
AND ENVIRONMENTALLY FRIENDLY.
for tight connections,
at least 25 tons per square meter
CONSISTENTLY LOW
THERMAL
CONDUCTIVITY
DURABILITY
OF MATERIAL over 50 years.

12.

MOSCOW METRO
(main line tunnel "Filatov Lug")
VTB Ice Palace
MIRNY Antarctic Station
REFERENCE
PROJECTS:
DYNAMO STADIUM
renovation
Chekhov Moscow Art Theater
VDNKh (Exhibition of National Economy Achievements)
GUM-skating rink
NEW TERMINAL
at "Domodedovo" airport
EIGHTEDGES Business Center
Gazprom
"Zaryadie" PARK

13.

CERTIFICATES
GOST R. (PENOPLEX 45, 45S, 75):
PROOF ROOFING SYSTEM:
GOST R. (PENOPLEX BASE, GEO,
FACADE, ROOF, COMFORT, FOUNDATION):
PENOPLEX BLOCK:
Certificate of Conformity.
Certificate of Conformity.
PENOPLEX (SEZ) PENOPLEX 45C, 45, 75:
Fire Safety Certificate.
Certificate of Conformity.
SEGMENTS, SEMI-CYLINDERS, BLOCK-SEGMENTS:
Expert Opinion.
Certificate of Conformity.
FZ 123 (PENOPLEX GEO, BASE,
COMFORT, FOUNDATION):
PENOPLEX NIISPh RAASN:
Declaration of Conformity.
FZ 123 (PENOPLEX ROOF, FACADE):
Durability Test Certificate.
SAINT PETERSBURG STATE UNIVERSITY REPORT, ANTS
Declaration of Conformity.
ENVIRONMENTAL COMPLIANCE CERTIFICATE
FZ 123 (PENOPLEX 45, 45 C, 75)
ACOUSTIC TESTS. FLOORS
Declaration of Conformity.
STANDARD ROOFING SYSTEM:
Fire Safety Certificate.
ACOUSTIC TESTS OF SEGMENTS

14.

STRUCTURE OF THERMAL INSULATION MATERIALS
MARKET IN RUSSIA
GLASS WOOL
24%
POLYISOCYANURATE (PIR)
1%
MINERAL WOOL
45%
EXPANDABLE POLYSTYRENE
(EPS) 17%
EXTRUDED
POLYSTYRENE FOAM (XPS)
13%

15.

PENOPLEX'S SHARE IN RUSSIAN XPS MARKET
PENOPLEX
46%
OTHER MARKET
PARTICIPANTS
54%

16.

GENERAL PURPOSE POLYSTYRENE
(GPPS) is manufactured under
STYROVIT® trademark
DISTINCTIVE
QUALITY
Low residual monomer content
Stability of all parameters
Increased heat resistance
High transparency
Lightfastness
ISO

17.

PRODUCTS
® 102D
high-molecular-weight general purpose polystyrene
without additives designed for the production
of thin foamed tape, as well as for the production
of transparent tape mixed with high-impact
polystyrene and styrene copolymers for thermal
molding of food packaging. This brand is
recommended for use in the production of
biaxially oriented polystyrene tape
for the subsequent molding of food packaging and
dishware and thick sheets of lighting elements.
Melt Flow Index 1.8-2.2g/10 min
® 106В
extrusion grade of general-purpose polystyrene
without additives. An exceptional combination of
strength and high heat resistance ensure perfect
stability to finished products at high operating
temperatures. This brand is recommended for use in
the production of foamed extrusion products and thick
sheets of lighting elements. Melt Flow Index 6.0-6.5g/10
min
® 103D
extrusion grade of general-purpose polystyrene
without additives. An exceptional combination of
strength and high heat resistance ensure perfect
stability to finished products at high operating
temperatures. This brand is recommended
for use in the production of foamed extrusion
products and thick sheets of lighting
elements. Melt Flow Index 2.8-3.0g/10 min
® 130А
superfluid general-purpose polystyrene
without mineral oil. Recommended for use
in the production of foamed extruded
polystyrene sheets or decorative
mouldings. Melt Flow Index 28-30g/10 min
®
Polystyrene complies
with applicable Russian standards of suitability
for use in products in contact with food and
medical products.

18.

APPLICATIONS
INDUSTRIAL AND
FOOD PACKAGING
SMALL AND LARGE
HOUSEHOLD APPLIANCES
THERMAL INSULATION
OF BUILDINGS
ELECTRICAL AND
ELECTRONIC
EQUIPMENT
AUTOMOTIVE
COMPONENTS
TOYS

19. COMPANY’S SHARE IN RUSSIAN POLYSTYRENE MARKET

Gazprom Neftekhim
Salavat
7%
Styrovit 18%
Nizhnekamskneftekhim

20. PRODUCTION

PRODUCTION CAPACITY
APPROVED LABORATORY
(plant in the city of Kirishi, Leningrad Region) is 50
000 tons per year.
providing control of input raw materials
and manufactured products.
EQUIPMENT of leading European and Japanese
DEVELOPED ACCESS ROADS
AND RAILWAYS ensuring
manufacturers
QUALIFIED PERSONNEL AND EXPERTS
in polystyrene production .
8 WAREHOUSES IN THE TERRITORY OF
RUSSIA
(Kirishi, Novomoskovsk, Taganrog, Perm,
Novosibirsk, Irkutsk, Khabarovsk, Uzlovaya).
supply of products with minimal transport costs
both to the near and remote regions of Russia and
shipment of products for export.
Production plant has a site for loading into bulk
tippers ensuring cost-effectiveness in packing and
transportation of polystyrene.

21. PLASTFOIL® POLYMER MEMBRANE

Durable and reliable new generation waterproofing
materials manufactured on the basis of high-quality
flexible PVC.
High quality at the best price.
Quality every day.
DISTINCTIVE
QUALITY
FIRE SAFETY. Low flammability class
SAFETY - COLD INSTALLATION METHOD
HIGH DURABILITY. (over 30 years)
BIOPROOFNESS
RADON RESISTANCE
EASE AND QUICKNESS OF INSTALLATION

22. PRODUCTS AND SERVICES

ROOF
WATERPROOFING
MATERIALS
WATERPROOFING
FOR UNDERGROUND
FACILITIES
Plastfoil Eco, Classic, Polar, Lay, Fl, Art
Plastfoil Geo
ROOF WALKWAYS
TRAINING FOR
ROOFING
COMPANIES
work with PVC, installation supervision at sites,
inspection of existing roofs with the issuance of
an opinion, etc.

23. APPLICATIONS

ROOF WATERPROOFING
FOUNDATIONS
TUNNELS
PIPELINES
UNDERGROUND STRUCTURES
WATERS AND POOLS

24. OBJECTIVES AND PROSPECTS

IMPROVMENT THE QUALITY OF CONSTRUCTION
In the Russian Federation through the use of modern waterproofing materials.
INCREASE OF SHARE OF POLYMER MEMBRANES
in the market of waterproofing for roofs and underground structures and in private housing construction.
TAKING A LEADING POSITION AT GLOBAL LEVEL
in the production of waterproofing materials.
INCREASE OF PVC SHARE IN THE RUSSIAN FEDERATION
due to the transition from obsolescent bitumen materials to modern polymer
materials.

25. PRODUCTION

LABORATORY
of European level
providing
input and output control.
EUROPEAN
CERTIFICATE
of production management (CE
marking evidencing European quality)
MODERN
OWN production
European
equipment
from Berstorff
of reinforcing polyester mesh and
plastisol

26. CERTIFICATES

RAASN NIISPh:
conclusion on the study to determine the effective life of PLASTFOIL PVC membranes (Roofing
membranes 50 years, Plastfoil Geo - 100 years).
Tambov State Technical University:
conclusion on the study on the possibility of using PLASTFOIL PVC membranes in livestock breeding units.
Federal Budgetary Institution of Science St. Petersburg
Scientific Research Institute of Radiation Hygiene named after Professor P.V. Ramzaev: conclusion on the study
to determine the radiation protective properties of PLASTFOIL Geo waterproofing polymer material for
PLASTFOIL Geo.
Rosatom:
PLASTFOIL PVC membranes are included in the "RosatomRegister of Innovative Solutions".
ISS GRAND-StroyInfo:
PLASTFOIL PVC membranes are included in the electronic library of the cost estimator in construction.
CERTIFIFCATES CE, BROOF (T1, T2, T3), ETAG
CERTIFICATE OF LIABILITY INSURANCE
for the amount of 55 million rubles

27. COMPLETED PROJECTS

Foreign projects:
Pig Farm in Germany, Building material store “PRAKTIS” in Bulgaria, Stock of
Gorenje in Czech Republic, Music House in Croatia, Port “ Sillamae” in Estonia,
Shopping moll “ATUT” in Poland, Factory “IKEA” in Belarus, Factory “Carlsberg” in
Kazakhstan and others.
Russian projects:
Supermarket "Lenta", Sports Complex "Olympus" Nevinnomyssk, Troitsk power
plant, Cheboksary Dairy Plant, Kuzbass Agro-industrial Plant, Tibet KAMAZ
Plant, Tobolsk Oil Refinery, "Evalar" Plant, "Ekaterinburg Arena" Stadium,
"Volgabus" Plant and others.

28. STRUCTURE OF ROLLED WATERPROOFING MARKET IN THE RUSSIAN FEDERATION

POLYMER MEMBRANES
4%
BITUMEN
MATERIALS
50%
BITUMEN POLYMER
MATERIALS 46%

29. COMPANY SHARE IN THE MARKET OF PVC MEMBRANES IN RUSSIA

OTHER MEMBRANES 5%
SIKA
3%
LOGICROOF
60%
PLASTFOIL
32%

30.

DEVELOPMENT AND MANUFACTURE
OF DECORATIVE FIXTURES
FROM POLYSTYRENE FOR CEILINGS AND
WALLS FROM 2004.
PRODUCTS:
COVINGS
(classic models, for stretch ceiling, for LED lighting,
with ornament);
MOLDINGS FOR WALLS;
ANGLE SECTIONS FOR COVINGS; BASEBOARD
MOLDINGS OF DUROPOLYMER; ALL-PURPOSE
ADHESIVE.

31. PRODUCTION

PLANTS
are equipped with modern
equipment and 100%
automated.
The largest production
WORKS AND
WAREHOUSE PREMISES
ALLRAWMATERIAL
(own-produced polystyrene)
is not harmful and has
hygienic certificates.
GUARANTEES
of safety of the goods
during transportation and storage
(3-layer cardboard boxes,
polyethylene liner).
ACCREDITED FACTORY
LABORATORY
is involved in a 4-step inspection of product
quality.

32. STRATEGIC OBJECTIVES:

EXPANSION
in the market of Russia
and neighboring
countries. Entering new
markets;
INCREASING
the range of products.
Production of unique models.
Production of related products.
Introduction of new stock item
group;
IMPROVING
the quality of customer
service

33. STRUCTURE OF DECORATIVE AND FINISHING MATERIALS MARKET IN RUSSIA

DUROPOLYMER 8%
INJECTION
POLYSTYRENE (EPS)
35%
POLYURETHAN
12%
EXTRUSION
POLYSTYRENE 45%

34. COMPANY SHARE IN THE DECORATIVE AND FINISHING MATERIALS MARKET IN RUSSIA

OTHER
2%
FORMAT
12%
KIN
11%
SOLID
25%
PLINTEX
21%
DE BAGET
6%
NMC
23%

35.

FASTFIX BUSINESS LINE IS
REPRESENTED BY THE
FOLLOWING RANGE OF
PRODUCTS:
CONSTRUCTION FOAM, ADHESIVE,
JOINT FILLERS AND SPRAY-ON THERMAL INSULATION
FOR INSULATION,
SEALING AND CONNECTING VARIOUS
BUILDING AND HOUSEHOLD MATERIALS

36. HOUSEHOLD USE

A product line that meets the high standards of professionals,
but is adapted for ease of use in everyday life. The products are
notable for a wide range
which includes goods intended for different types of
work: from a small repair in the house to major construction
works.
PENOPLEX FASTFIX ADHESIVE FOAM
PENOPLEX FASTFIX CONSTRUCTION FOAM
FASTFIX THERMAL INSULATION
PENOPLEX FASTFIX CLEANING AGENT
PENOPLEX FASTFIX SANITARY SILICONE SEALANT 280 ml
PENOPLEX FASTFIX SILICONE SEALANT 280 ml
PENOPLEX FASTFIX ACRYLIC SEALANT 280 ml

37. PROFESSIONAL USE

A range of products for use primarily in the
professional
construction industry.
Products are characterized by a unique set of
properties and technical characteristics and
show a consistently excellent result in any
operating environment
by professionals.
PENOPLEX FASTFIX ADHESIVE FOAM
PENOPLEX FASTFIX PROFESSIONAL CONSTRUCTION FOAM 65 l
PENOPLEX FASTFIX PROFESSIONAL CONSTRUCTION FOAM 45 l
PENOPLEX FASTFIX 4 PROFESSIONAL CONSTRUCTION FOAM (WINTER)
FASTFIX THERMAL INSULATION
FASTFIX SANITARY SEALANT 750 ml
PENOPLEX FASTFIX SILICONE SEALANT 750 ml
PENOPLEX FASTFIX ACRYLIC SEALANT 750 ml

38.

THANK YOU
FOR YOUR ATTENTION