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Standard moules euro adapte ASR. European mould specification adapted to WDS
1. STANDARD MOULES EURO ADAPTE ASR EUROPEAN MOULD SPECIFICATION ADAPTED TO WDS
DOCUMENT : 5JE004STANDARD MOULES
EURO
ADAPTE ASR
ASR : APPAREILLAGE ET SYSTEMES RESIDENTIELS
EUROPEAN MOULD
SPECIFICATION
ADAPTED TO WDS
WDS : WIRING DEVICES SYSTEMS
REVISION : F du 01/04/2009
Propriété exclusive de la société LEGRAND
LEGRAND exclusive ownership
REVISION F
ANGLAIS
FRANCAIS
page 1
2. Diapositive 2
1 – GROUPE 0 (<12T)1
2 – GROUPE 2 (300 à 550T)
2
3 – GROUPE 3 (20 à 30T)
3
4 – GROUPE 4 (90 à 120T)
4
5 – GROUPE 5 (40 à 85T)
5
6 – GROUPE 6 (130 à 175T)
6
7 – GROUPE 8 (200 à 280T)
7
8 – GROUPE 9 (12 à 15T)
8
9 – BI-MATIERES/SURMOULAGE 9
10 – ANNEXES
REVISION F
10
page 2
3. Diapositive 3
1 – GROUPE 0 (<12T)DESIGNATION
1
PAGE
CARCASSE GROUPE 0
04
PLATEAUX GROUPE 0
05
ENSEMBLE CARCASSE GROUPE 0
06
BARRETTE DE FERMETURE
07
REVISION F
page 3
4. Diapositive 4
REVISION Fpage 4
5. Diapositive 5
REVISION Fpage 5
6. Diapositive 6
REVISION Fpage 6
7. Diapositive 7
REVISION Fpage 7
8. Diapositive 8
2 – GROUPE 2 (300 à 550T)DESIGNATION
2
PAGE
PLATEAUX GROUPE 2
09
DETAILS PRESSE GROUPE 2
10
PLAQUE DE BASE COTE FIXE
11
PLAQUE DE BASE COTE MOBILE
12
MANCHONS POUR TIGE EJECTION
13
REVISION F
page 8
9. Diapositive 9
REVISION Fpage 9
10. Diapositive 10
REVISION Fpage 10
11. Diapositive 11
REVISION Fpage 11
12. Diapositive 12
REVISION Fpage 12
13. Diapositive 13
REVISION Fpage 13
14. Diapositive 14
3 – GROUPE 3 (20 à 30T)DESIGNATION
3
PAGE
CARCASSE GROUPE 3
15
PLATEAU GROUPE 3
16
DETAILS PRESSE GROUPE 3
17
ENSEMBLE CARCASSE STANDARD GROUPE 3
18
BOITE A EAU GROUPE 3
19
REVISION F
page 14
15. Diapositive 15
REVISION Fpage 15
16. Diapositive 16
REVISION Fpage 16
17. Diapositive 17
REVISION Fpage 17
18. Diapositive 18
REVISION Fpage 18
19. Diapositive 19
REVISION Fpage 19
20. Diapositive 20
4 – GROUPE 4 (90 à 120T)4
1 PRESSE SUR SITE LIMOUSIN
MONTAGE DE MOULES STANDARD GROUPE 5
OU GROUPE 6
EJECTION CENTRALE
RONDELLE DE CENTRAGE GR5
VOLUME MATIERE INJECTABLE 54cm3
REVISION F
page 20
21. Diapositive 21
5 – GROUPE 5 (40 à 85T)DESIGNATION
5
PAGE
CARCASSE GROUPE 5
PLATEAU GROUPE 5
DETAILS PRESSE GROUPE 5
ENSEMBLE CARCASSE STANDARD GROUPE 5
BOITE A EAU GROUPE 5
REVISION F
22
23
24
25
26
page 21
22. Diapositive 22
REVISION Fpage 22
23. Diapositive 23
REVISION Fpage 23
24. Diapositive 24
REVISION Fpage 24
25. Diapositive 25
REVISION Fpage 25
26. Diapositive 26
REVISION Fpage 26
27. Diapositive 27
6 – GROUPE 6 (130 à 175T)DESIGNATION
6
PAGE
CARCASSE GROUPE 6
PLATEAU GROUPE 6
DETAILS PRESSE GROUPE 6
ENSEMBLE CARCASSE STANDARD GROUPE 6
RONDELLE DE CENTRAGE P. F.
MANCHONS POUR TIGES D’EJECTION
BOITE A EAU GROUPE 6
REVISION F
28
29
30
31
32
33
34
page 27
28. Diapositive 28
REVISION Fpage 28
29. Diapositive 29
REVISION Fpage 29
30. Diapositive 30
REVISION Fpage 30
31. Diapositive 31
REVISION Fpage 31
32. Diapositive 32
REVISION Fpage 32
33. Diapositive 33
REVISION Fpage 33
34. Diapositive 34
REVISION Fpage 34
35. Diapositive 35
7 – GROUPE 8 (200T à 280T) 7DESIGNATION
PAGE
CARCASSE GROUPE 8
PLATEAU GROUPE 8
DETAILS PRESSE GROUPE 8
MANCHONS POUR TIGES D’EJECTION
BOITE A EAU GROUPE 8
REVISION F
36
37
38
39
40
page 35
36. Diapositive 36
REVISION Fpage 36
37. Diapositive 37
REVISION Fpage 37
38. Diapositive 38
REVISION Fpage 38
39. Diapositive 39
REVISION Fpage 39
40. Diapositive 40
REVISION Fpage 40
41. Diapositive 41
8 – GROUPE 9 (12T)DESIGNATION
8
PAGE
42
43
PLATEAU GROUPE 9
DETAILS PRESSE GROUPE 9
CASSETTE GROUPE 9 :
44
45
46
47
48
49
50
51
- ENSEMBLE CASSETTE
- ENSEMBLE COUPE
- PLAQUE ALVEOLE
- PLAQUE POINCON
- CONTRE PLAQUE
- PLAQUE SUP. BATTERIE
- PLAQUE INF. BATTERIE
- PLAQUE BUTEE BATTERIE
CARCASSE D’ADAPTATION G3 :
- ENSEMBLE CARCASSE ADAPTATION G9>G3
- ENSEMBLE COUPE CARCASSE ADAPTATION G9>G3
REVISION F
52
53
page 41
42. Diapositive 42
REVISION Fpage 42
43. Diapositive 43
REVISION Fpage 43
44. Diapositive 44
REVISION Fpage 44
45. Diapositive 45
REVISION Fpage 45
46. Diapositive 46
REVISION Fpage 46
47. Diapositive 47
REVISION Fpage 47
48. Diapositive 48
REVISION Fpage 48
49. Diapositive 49
REVISION Fpage 49
50. Diapositive 50
REVISION Fpage 50
51. Diapositive 51
REVISION Fpage 51
52. Diapositive 52
REVISION Fpage 52
53. Diapositive 53
REVISION Fpage 53
54. Diapositive 54
9 – BI-MATIERES/SURMOULAGE 9DESIGNATION
PAGE
BI-MATIERES
PRESSE 85T
55
56
57
58
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
PRESSE 175T
59
60
61
62
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
PRESSE 200T BILLION
63
64
65
66
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
PRESSE 200T ARBURG
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
67
68
69
70
PRESSE 300T
71
72
73
74
- CARCASSE BI-MATIERE
- PLATEAU PRESSE
- DETAILS PRESSE
- PROGRAMME NOYAUX
SURMOULAGE
PRESSE 40T VERTICALE
- CARCASSE
- PLATEAU PRESSE
- TIGE EJECTION
75
76
77
PRESSE 200T VERTICALE
78
79
80
- CARCASSE
- PLATEAU PRESSE
- TIGE EJECTION
REVISION F
page 54
55. Diapositive 55
REVISION Fpage 55
56. Diapositive 56
REVISION Fpage 56
57. Diapositive 57
REVISION Fpage 57
58. Diapositive 58
REVISION Fpage 58
59. Diapositive 59
REVISION Fpage 59
60. Diapositive 60
REVISION Fpage 60
61. Diapositive 61
REVISION Fpage 61
62. Diapositive 62
REVISION Fpage 62
63. Diapositive 63
REVISION Fpage 63
64. Diapositive 64
REVISION Fpage 64
65. Diapositive 65
REVISION Fpage 65
66. Diapositive 66
REVISION Fpage 66
67. Diapositive 67
REVISION Fpage 67
68. Diapositive 68
REVISION Fpage 68
69. Diapositive 69
REVISION Fpage 69
70. Diapositive 70
REVISION Fpage 70
71. Diapositive 71
REVISION Fpage 71
72. Diapositive 72
REVISION Fpage 72
73. Diapositive 73
REVISION Fpage 73
74. Diapositive 74
REVISION Fpage 74
75. Diapositive 75
REVISION Fpage 75
76. Diapositive 76
REVISION Fpage 76
77. Diapositive 77
REVISION Fpage 77
78. Diapositive 78
REVISION Fpage 78
79. Diapositive 79
REVISION Fpage 79
80. Diapositive 80
REVISION Fpage 80
81. Diapositive 81
10 – ANNEXESDESIGNATION
10
PAGE
INJECTION
PENETRATION BUSE MACHINE
75
CANAUX ET SEUILS D’INJECTION
76
77
SORTIE BUSE CHAUDE
PARTIES MOULANTES
DETAILS EVENTS
78
79
80
MONTAGE EJECTEURS
81
NUMEROTATION DES EMPREINTES
DEGAGEMENT PLAN DE JOINT
EJECTION
REGULATION
RACCORD
82
RACCORD POUR BOITE A EAU
83
RACCORD POUR RECHAUFFEUR A HUILE
84
BRANCHEMENT BOITE A EAU
85
ELEMENTS ELECTRIQUES
ELEMENTS STANDARDS ELECTRIQUES
86
LOGEMENT PLAQUETTE CONNECTEURS
87
LOGEMENT PRISE HARTING 16B.
88
RACCORDEMENT ELECTRIQUE
89
REGLES / GESTION
TOLERANCE FABRICATION
90
GESTION DES ELEMENTS
91
REVISION F
page 81
82. Diapositive 82
REVISION Fpage 82
83. Diapositive 83
REVISION Fpage 83
84. Diapositive 84
REVISION Fpage 84
85. Diapositive 85
REVISION Fpage 85
86. Diapositive 86
REVISION Fpage 86
87. Diapositive 87
REVISION Fpage 87
88. Diapositive 88
REVISION Fpage 88
89. Diapositive 89
REVISION Fpage 89
90. Diapositive 90
REVISION Fpage 90
91. Diapositive 91
REVISION Fpage 91
92. Diapositive 92
REVISION Fpage 92
93. Diapositive 93
REVISION Fpage 93
94. Diapositive 94
REVISION Fpage 94
95. Diapositive 95
REVISION Fpage 95
96. Diapositive 96
REVISION Fpage 96
97. Diapositive 97
REVISION Fpage 97
98. Diapositive 98
REVISION Fpage 98
99. Diapositive 99
1 – GROUP 0 (<12T)1
2 – GROUP 2 (300 to 550T)
2
3 – GROUP 3 (20 to 30T)
3
4 – GROUP 4 (90 to 120T)
4
5 – GROUP 5 (40 to 85T)
5
6 – GROUP 6 (130 to 175T)
6
7 – GROUP 8 (200 to 280T)
7
8 – GROUP 9 (12 to 15T)
8
9 – BI-MATERIALS/OVERMOLDING 9
10 – ANNEX
REVISION F
10
page 99
100. Diapositive 100
1 – GROUP 0 (<12T)LABEL
1
PAGE
GROUP 0 MOULD BASE
74
GROUP 0 PRESS PLATES
75
GROUP 0 MOULD ASSEMBLY STANDARD
76
LOCKER PLATE
77
REVISION F
page 100
101. Diapositive 101
REVISION Fpage 101
102. Diapositive 102
REVISION Fpage 102
103. Diapositive 103
REVISION Fpage 103
104. Diapositive 104
REVISION Fpage 104
105. Diapositive 105
2 – GROUP 2 (300 to 550T)LABEL
2
PAGE
GROUP 2 PRESS PLATES
79
GROUP 2 PRESS PARTS
80
BASE PLATE FIXED HALF
81
BASE PLATE MOVING HALF
82
BUSHINGS FOR EJECTION RODS
83
REVISION F
page 105
106. Diapositive 106
REVISION Fpage 106
107. Diapositive 107
REVISION Fpage 107
108. Diapositive 108
REVISION Fpage 108
109. Diapositive 109
REVISION Fpage 109
110. Diapositive 110
REVISION Fpage 110
111. Diapositive 111
3 – GROUP 3 (20 to 30T)LABEL
3
PAGE
GROUP 3 MOULD BASE
85
GROUP 3 PRESS PLATES
86
GROUP 3 PRESS PARTS
87
GROUP 3 MOULD ASSEMBLY STANDARD
88
GROUP 3 WATER BOX
89
REVISION F
page 111
112. Diapositive 112
REVISION Fpage 112
113. Diapositive 113
REVISION Fpage 113
114. Diapositive 114
REVISION Fpage 114
115. Diapositive 115
REVISION Fpage 115
116. Diapositive 116
REVISION Fpage 116
117. Diapositive 117
4 – GROUP 4 (90 to 120T)4
1 PRESS IN LIMOUSIN SITES
GROUP 5 OR GROUP 6 MOULD STANDARD
ON THIS PRESS
CENTRAL EJECTOR ROD
LOCATING RING GROUP 5
SHOT WEIGHT 54 cm3
REVISION F
page 117
118. Diapositive 118
5 – GROUP 5 (40 to 85T)LABEL
5
PAGE
GROUP 5 MOULD BASE
GROUP 5 PRESS PLATES
GROUP 5 PRESS PARTS
GROUP 5 MOULD ASSEMBLY STANDARD
GROUP 5 WATER BOX
REVISION F
92
93
94
95
96
page 118
119. Diapositive 119
REVISION Fpage 119
120. Diapositive 120
REVISION Fpage 120
121. Diapositive 121
REVISION Fpage 121
122. Diapositive 122
REVISION Fpage 122
123. Diapositive 123
REVISION Fpage 123
124. Diapositive 124
6 – GROUP 6 (130 to 175T)LABEL
6
PAGE
GROUP 6 MOULD BASE
GROUP 6 PRESS PLATES
GROUP 6 PRESS PARTS
GROUP 6 MOULD ASSEMBLY STANDARD
LOCATING RING FIXED HALF
BUSHINGS FOR EJECTION RODS
GROUP 6 WATER BOX
REVISION F
98
99
100
101
102
103
104
page 124
125. Diapositive 125
REVISION Fpage 125
126. Diapositive 126
REVISION Fpage 126
127. Diapositive 127
REVISION Fpage 127
128. Diapositive 128
REVISION Fpage 128
129. Diapositive 129
REVISION Fpage 129
130. Diapositive 130
REVISION Fpage 130
131. Diapositive 131
REVISION Fpage 131
132. Diapositive 132
7 – GROUPE 8 (200T à 280T) 7DESIGNATION
PAGE
106
107
108
109
110
GROUP 8 MOULD BASE
GROUP 8 PRESS PLATES
GROUP 8 PRESS PARTS
BUSHINGS FOR EJECTION RODS
GROUP 8 WATER BOX
REVISION F
page 132
133. Diapositive 133
REVISION Fpage 133
134. Diapositive 134
REVISION Fpage 134
135. Diapositive 135
REVISION Fpage 135
136. Diapositive 136
REVISION Fpage 136
137. Diapositive 137
REVISION Fpage 137
138. Diapositive 138
8 – GROUP 9 (12 to 15T)LABEL
8
PAGE
GROUP 9 STANDARD PRESS PLATES
GROUP 9 PRESS PARTS
GROUP 9 CASSETTE :
112
113
114
115
116
117
118
119
120
121
- CASSETTE ASSEMBLY
- CUT CASSETTE ASSEMBLY
- CAVITY PLATE
- CORE PLATE
- BACK PLATE
- TOP EJECTION PLATE
- BOTTOM EJECTION PLATE
- STOP EJECTION PLATE
G9>G3 MOULD BASE ADJUSTER :
- MOULD BASE ADJUSTER ASSEMBLY
- CUT MOULD BASE ADJUSTER ASSEMBLY
REVISION F
122
123
page 138
139. Diapositive 139
REVISION Fpage 139
140. Diapositive 140
REVISION Fpage 140
141. Diapositive 141
REVISION Fpage 141
142. Diapositive 142
REVISION Fpage 142
143. Diapositive 143
REVISION Fpage 143
144. Diapositive 144
REVISION Fpage 144
145. Diapositive 145
REVISION Fpage 145
146. Diapositive 146
REVISION Fpage 146
147. Diapositive 147
REVISION Fpage 147
148. Diapositive 148
REVISION Fpage 148
149. Diapositive 149
REVISION Fpage 149
150. Diapositive 150
REVISION Fpage 150
151. Diapositive 151
9 – BI-MATERIALS/OVERMOLDING 9DESIGNATION
PAGE
BI-MATERIALS
PRESS 85T
- BI-MATERIAL MOULD BASE
- PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
152
153
154
155
PRESS 175T
- BI-MATERIAL MOULD BASE
- PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
156
157
158
159
PRESS 200T BILLION
- BI-MATERIAL MOULD BASE
- PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
160
161
162
163
PRESS 200T ARBURG
- BI-MATERIAL MOULD BASE
-¨PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
164
165
166
167
PRESS 300T
- BI-MATERIAL MOULD BASE
- PRESS PLATE
- BI-MATERIALS PRESS PARTS
- PROGRAM HYDRAULIC CORES
168
169
170
171
OVERMOLDING
PRESS 40T VERTICALE
172
173
174
- FRAM BI-MATERIAL
- PRESS PLATE
- EJECTOR ROD
PRESS 200T VERTICALE
175
176
177
- FRAM BI-MATERIAL
- PRESS PLATE
- EJECTOR ROD
REVISION F
page 151
152. Diapositive 152
REVISION Fpage 152
153. Diapositive 153
REVISION Fpage 153
154. Diapositive 154
REVISION Fpage 154
155. Diapositive 155
REVISION Fpage 155
156. Diapositive 156
REVISION Fpage 156
157. Diapositive 157
REVISION Fpage 157
158. Diapositive 158
REVISION Fpage 158
159. Diapositive 159
REVISION Fpage 159
160. Diapositive 160
REVISION Fpage 160
161. Diapositive 161
REVISION Fpage 161
162. Diapositive 162
REVISION Fpage 162
163. Diapositive 163
REVISION Fpage 163
164. Diapositive 164
REVISION Fpage 164
165. Diapositive 165
REVISION Fpage 165
166. Diapositive 166
REVISION Fpage 166
167. Diapositive 167
REVISION Fpage 167
168. Diapositive 168
REVISION Fpage 168
169. Diapositive 169
REVISION Fpage 169
170. Diapositive 170
REVISION Fpage 170
171. Diapositive 171
REVISION Fpage 171
172. Diapositive 172
REVISION Fpage 172
173. Diapositive 173
REVISION Fpage 173
174. Diapositive 174
REVISION Fpage 174
175. Diapositive 175
REVISION Fpage 175
176. Diapositive 176
REVISION Fpage 176
177. Diapositive 177
REVISION Fpage 177
178. Diapositive 178
10 – ANNEXLABEL
10
PAGE
INJECTION
MACHINE NOZZLE PENETRATION
179
INJECTION RUNNERS AND GATES
180
181
HOT NOZZLE OUTLET
MOULDED PARTS
VENTING DETAILS
182
183
184
ASSEMBLY EJECTORS
185
CAVITIES NUMBERING
MOULD PARTING LINE SURFACE CLEARANCE
EJECTION
COOLING CIRCUIT
NIPPLE
186
NIPPLES FOR WATER BOX
187
STEEL NIPPLES HYDRAULIC
188
WATER BOX CONECTION
189
ELECTRICAL COMPONENTS
STANDARDS ELECTRICAL COMPONENTS
190
CONNECTOR PLATE HOUSING
191
HOUSING FOR CONNECTOR HARTING .
192
ELECTRICAL CONNECTION
193
NOTES / MANAGEMENT
MANUFACTURE TOLERANCE
194
MANAGEMENT ELEMENTS
195
REVISION F
page 178
179. Diapositive 179
REVISION Fpage 179
180. Diapositive 180
REVISION Fpage 180
181. Diapositive 181
REVISION Fpage 181
182. Diapositive 182
REVISION Fpage 182
183. Diapositive 183
REVISION Fpage 183
184. Diapositive 184
REVISION Fpage 184
185. Diapositive 185
REVISION Fpage 185
186. Diapositive 186
REVISION Fpage 186
187. Diapositive 187
REVISION Fpage 187
188. Diapositive 188
REVISION Fpage 188
189. Diapositive 189
REVISION Fpage 189
190. Diapositive 190
REVISION Fpage 190
191. Diapositive 191
REVISION Fpage 191
192. Diapositive 192
REVISION Fpage 192
193. Diapositive 193
REVISION Fpage 193
194. Diapositive 194
REVISION Fpage 194
195. Diapositive 195
REVISION Fpage 195