IC7000 Advanced & basic HP-automation system for stationary installations

1. IC7000 Advanced & basic HP-automation system for stationary installations

IC7000 Advanced & basic
HP-automation system for stationary installations
Parameters

2. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

2
001 Shut down power limit. Crusher shutdown current limit (A)
- The “SHUT DOWN POWER" fault appears when the current used by the crusher motor
exceeds this threshold for the length of time defined by the “SHUT DOWN POWER TIME"
setting. This fault immediately halts material feed and the crusher. This value is 110% of the
rated current at 400V.
- Factory setting are:
HP100 = 178A, HP200 = 256A, HP300 = 429A, HP400 = 610A, HP500 = 666A
002 Shut down power time. Crusher shutdown time delay (s)
- The " SHUT DOWN POWER" fault occurs when the current used by the crusher motor
exceeds the " SHUT DOWN POWER TIME " threshold for this length of time.
- This fault immediately stops material being fed to the crusher and the crusher.
- Factory setting is: 10s.
© Metso Minerals (Tampere)
Date/Title/Author

3. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

003 Alarm power limit. Crusher current limit for feeder stop (A)
- The “ALARM POWER" fault appears when the current used by the crusher motor exceeds
this threshold for longer than the time specified in “CRUSHER ALARM TIME". This fault
immediately stops material being fed to the crusher. This value equals 100% of the rated
current at 400V.
- Factory setting are:
004 Crusher alarm time. Crusher current limit time delay for feeder stop (s)
- The " ALARM POWER" fault appears when the current used by the crusher motor exceeds
the " ALARM POWER LIMIT" threshold for this length of time. This fault immediately stops
material being fed to the crusher.
- Factory setting is: 10s.
005 Alarm power limit OFF. Crusher current limit for feeder stop OFF (A)
- The " ALARM POWER" fault disappears when the current used by the crusher motor falls
below this threshold. This value equals 90% of the rated current at 400V.
- Factory setting are:
3
HP100 = 162A, HP200 = 233A, HP300 = 388A, HP400 = 555A, HP500 = 605A
HP100 = 146A, HP200 = 210A, HP300 = 350A, HP400 = 500A, HP500 = 545A
© Metso Minerals (Tampere)
Date/Title/Author

4. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

4
006 Nominal power. Crusher nominal current (A)
- This setting corresponds to the bar graph scale of the current used by the crusher motor.
- Factory setting are:
HP100 =162A , HP200 = 233A , HP300 = 388A , HP400 = 555A , HP500 = 605A
007 Crusher idling power value. Crusher idling current limit (A)
- This setting should be higher than the electric current requirement value of the crusher when
empty.
- The factory setting is 50% of the rated current at 400V but should be adjusted on site. Add
20A to the value when the crusher is empty with a low return.
- Factory setting are:
HP100 = 81A , HP200 = 116A , HP300 = 194A , HP400 = 278A , HP500 = 303A
008 Heaters ON temperature. Lubrication oil heaters ON temp limit ( °C)
- This setting is the lubrication tank temperature at which the immersion heaters start up in
normal operation.
- Factory setting is: 20 °C (68 °F)
© Metso Minerals (Tampere)
Date/Title/Author

5. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

5
009 Heaters OFF temperature. Lubrication oil heaters OFF temp limit ( °C)
- This setting is the lubrication tank temperature at which the immersion heaters stop in normal
operation.
- Factory setting is: 25 °C (77 °F)
010 Fan ON temperature. Lubrication oil cooler ON temp limit ( °C)
- This setting is the oil return temperature at which the air fan cooler starts up.
- Factory setting is: 45 °C (113 °F)
011 Cooler fan OFF temperature. Lubrication oil cooler OFF temp limit ( °C)
- This setting is the oil return temperature at which the air fan cooler stops.
- Factory setting is: 35 °C (95 °F)
012 Lubrication oil minimum temperature. Minimum lub. oil temp for lub. pump start ( °C)
- This setting is the lubrication tank temperature at which the lubrication pump can start up.
- Factory setting is: 20 °C (68 °F)
© Metso Minerals (Tampere)
Date/Title/Author

6. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

6
013 Shutdown temperature. Crusher shutdown limit from return oil temp. ( °C)
- The “SHUTDOWN TEMPERATURE" fault occurs when the return oil temperature exceeds
this threshold.
- This fault progressively shuts down the machine (immediate halt to material being fed to the
crusher; the crusher stops 2 minutes later; finally the lubrication pumps 2 minutes later.
- Factory setting is: 65°C (149°F)
014 Shutdown temperature OFF. Crusher shutdown limit OFF from return temp. ( °C)
- The “ALARM TEMPERATURE" fault disappears when the return oil temperature falls below
this threshold.
- Factory setting is: 55°C (131°F)
015 Alarm temperature limit. Feeder shutdown limit from return oil temp. ( °C)
- The fault “ALARM TEMPERATURE" fault appears when the oil return temperature exceeds
this threshold.
- This fault stops material being fed to the crusher.
- Factory setting is: 60°C (140°F)
016 Crusher start temperature. Minimum return oil temp. for crusher start ( °C)
- This setting is the lubrication oil return temperature at which the crusher is allowed to start
up.
- Factory setting is: 17°C (63°F)
© Metso Minerals (Tampere)
Date/Title/Author

7. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

7
017 Winter mode pump ON time. WM lubrication pump ON time (min)
- This setting is the start timeout for the lubrication pump when WINTER MODE is selected.
- Factory setting is: 600 s. Unit would be better in minutes.
018 Winter mode pump OFF time. WM lubrication pump OFF time (min)
- This setting is the stop timeout for the lubrication pump when WINTER MODE is selected.
- Factory setting is: 1800 s. Unit would be better in minutes.
019 Winter mode heaters ON temperature. WM lubrication oil heaters ON temp limit ( °C)
- This setting is the lubrication tank temperature triggering the start-up of the immersion
heaters in "WINTER MODE" operation.
- Factory setting is: 20 °C (68 °F)
020 Winter mode heaters OFF temperature. WM lubrication oil heaters OFF temp limit ( °C)
- This setting is the lubrication tank temperature triggering the shutdown of the immersion
heaters in "WINTER MODE" operation.
- Factory setting is: 25 °C (77 °F)
021 Start signal ON time. Starting alarm, signal ON time (s)
- This setting is the length of time the horn or siren sounds before start-up.
- Factory setting is: 0 s.
© Metso Minerals (Tampere)
Date/Title/Author

8. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

8
022 Delay crusher start authorisation. Crusher pre-lubrication time (s)
- This setting is the operation time of the lubrication pump before the crusher can start up.
- Factory setting is: 120 s.
023 Crusher stop idle time. Crusher idling time before stop (s)
- This setting is the time during which the current requirement of the intensity crusher motor
must be lower than the "CRUSHER IDDLE POWER VALUE " setting before the crusher can
stop.
- Factory setting is: 10 s.
024 Crusher stop time. Crusher post-lubrication time (s)
- This setting is the length of time the lubrication pump can run when the crusher is stationary.
- Factory setting is: 120 s.
025 Delay feed authorisation. Feeder start delay from crusher run (s)
- This setting is the length of time the empty crusher runs before material feed starts up.
- Factory setting is: 20 s.
© Metso Minerals (Tampere)
Date/Title/Author

9. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

9
026 Feeder stop delay. Crusher stop delay after feeder stopped (s)
- This setting is the length of time the feeder is stationary before the crusher can shut down
normally.
- Factory setting is: 120 s.
027 Lube oil pressure raise time. Lubrication pressure fault delay (s)
- This setting is the length of time the lubrication pump operates before the state of the
countershaft pressure switch is tested.
- Factory setting is: 10 s.
028 Air blower in use. Over pressure sealing in use (0/1)
- This setting indicates whether or not a blower is used.
- Setting = 0: no blower used.
- Setting = 1: a blower is used.
- Factory setting is: 0
029 Delay for horn fault. Horn delay after fault occurred (s)
- This setting is the length of time the horn or siren sounds when a fault occurs.
- Factory setting is: 3 s.
© Metso Minerals (Tampere)
Date/Title/Author

10. IC7000 parameter details (Valid for IC7000 Basic and IC7000 Advanced versions)

030 Delay clamping fault. Clamping pressure fault delay (s)
- The “CLAMPING PRESSURE" fault occurs when the clamping pressure switch has not been
switched for this length of time.
- Factory setting is: 20 s.
031 Delay release pressure fault. Release pressure fault delay (s)
- The “RELEASE PRESSURE" fault occurs when the release pressure switch has not been
switched for this length of time.
- Factory setting is: 10 s.
032 Crusher size. Crusher size selection (1..5)
- This setting is the size of the crusher as displayed in the main view.
10
1 = HP100 , 2 = HP200 , 3 = HP300 , 4 = HP400 , 5 = HP500
© Metso Minerals (Tampere)
Date/Title/Author

11. IC7000 parameter details (Valid only for IC7000 Advanced version)

11
033 Feeder mode. Feeder control method (0..3)
- This parameter corresponds to the feeder operating mode.
- Value: 0 = without regulation, 1 = with digital level sensor and an digital feeder control, 2 =
with digital level sensor and an analog feeder control, 3 = with analog level sensor and an
analog feeder control.
034. Delay clamping compensation fault. Clamping compensation fault delay (s)
- This parameter corresponds to the maximum time of hydraulic pump during a clamping
compensation. If the time is exceeded, a ‘’CLAMPING COMPENSATION FAULT’’ appears.
- Factory value is: 25 s.
035. Delay release compensation fault. Release compensation fault delay (s)
- This parameter corresponds to the maximum time of hydraulic pump during a clamping
compensation. If the time is exceeded, a ‘’RELEASE COMPENSATION FAULT’’ appears.
- Factory value is: 30 s
036. Delay calibration unclamping fault. Calibration unclamping fault delay (s)
- This parameter corresponds to the maximum unclamping time during a calibration cycle. If
this time is exceeded, an ‘’CALIBRATION UNCLAMPING FAULT’’ appears.
- Factory value is: 15 s
037. Delay calibration clamping fault. Calibration clamping fault delay (s)
- This parameter corresponds to the maximum clamping time during a calibration cycle. If this
time is exceeded, an ‘’CALIBRATION CLAMPING FAULT’’ appears.
- Factory value is: 25 s
© Metso Minerals (Tampere)
Date/Title/Author

12. IC7000 parameter details (Valid only for IC7000 Advanced version)

12
038. Delay setting unclamping fault. Setting cycle unclamping fault delay (s)
- This parameter corresponds to the maximum time unclamping time during a setting cycle. If
this time is exceeded an ‘’SETTING UNCLAMPING FAUT’’ appears.
- Factory value is: 15 s.
039. Delay setting clamping fault. Setting cycle clamping fault delay (s)
- This parameter corresponds to the maximum time clamping time during a setting cycle. If this
time is exceeded an ‘’SETTING CLAMPING FAUT’’ appears.
- Factory value is: 25 s.
040. Delay calibration clamping pressure OFF. Delay calibration clamping pressure OFF
(s)
- This parameter corresponds to the opening time delay of clamping pressure switch contact
during a calibration cycle indicating end of unclamping and authorising bowl rotation.
- Factory value is: 5 s.
041. Delay setting clamping pressure OFF. Delay setting clamping pressure OFF (s)
- This parameter corresponds to the opening time delay of clamping pressure switch contact
during a setting cycle indicating end of unclamping and authorising bowl rotation.
- Factory value is: 5 s.
© Metso Minerals (Tampere)
Date/Title/Author

13. IC7000 parameter details (Valid only for IC7000 Advanced version)

13
042. Total number of teeth. Teeth amount for 100% liner wear (pcs.)
- This parameter corresponds to the maximum number of teeth authorised in automatic setting
mode. This parameter also corresponds to100% wear. When this value is reached the
automatic setting modes can not be used.
- Factory values are: HP100 = 371 , HP200 = 496 , HP300 = 495 , HP400 = 686 , HP500 =
768
043. Setting change by tooth. Setting change by teeth (mm)
- This parameter corresponds to the setting variation due to bowl rotation by teeth.
- Factory values are: HP100 = 0.27mm, HP200 = 0.18mm, HP300 = 0.23mm, HP400 =
0.20mm, HP500 = 0.18mm
044. Adjustment setting change. Setting hysteresis during setting change (mm)
- This parameter corresponds to the setting variation during a setting.
- Factory value is: 1.0mm
045. Wear compensation change. Wear compensation at one press (mm)
- This parameter corresponds to the setting variation during wear compensation.
- Factory value: 1.0mm
© Metso Minerals (Tampere)
Date/Title/Author

14. IC7000 parameter details (Valid only for IC7000 Advanced version)

046. setting correction. Setting opening displayed if exceed nominal limit (0/1)
- If this parameter has the value 0.
-
If this parameter has the value 1.
14
In remote or automatic setting mode, in event of open setting on nominal current the displayed setting
does not change.
In remote or automatic setting mode, in event of open setting on nominal current, the displayed setting
increases.
-
Factory value is: 0
047. Close setting time.
- This parameter corresponds to the value of ‘’close setting’’ counter causing automatic close
setting.
- Factory value is: 900 s. Unit would be better in minutes.
048. Open setting time.
- This parameter corresponds to the value of ‘’open setting’’ counter causing automatic open
setting.
- Factory value is: 300 s. Unit would be better in minutes.
© Metso Minerals (Tampere)
Date/Title/Author

15. IC7000 parameter details (Valid only for IC7000 Advanced version)

15
049. DELAY MAXI NUMBER CLOSE SETTING
- This parameter corresponds to the period during witch 3automatic setting maximum are
allowed. If more than 3 automatic setting take place during this period, the fault ‘’MAXI
NUMBER CLOSE SETTING’’ appears.
- Factory value is: 3600 s. Unit would be better in minutes.
050. Analysis time. Analysis time for automatic mode current limits (s)
- This parameter corresponds to the duration of the analysis of current drawn up by crusher
motor after contact calibration in automatic setting by calibration mode.
- Factory value: 900s Unit would be better in minutes.
051. Close setting power hysteresis.
- This parameter corresponds to the value subtracted from the average of current calculated
after analysis to calculate the close setting threshold in automatic setting by calibration mode.
- Factory value is: 10 A.
052. Open setting hysteresis.
- This parameter corresponds to the value added from the average of current calculated after
analysis to calculate the open setting threshold in automatic setting by calibration mode.
- Factory value is: 10 A.
© Metso Minerals (Tampere)
Date/Title/Author

16. IC7000 parameter details (Valid only for IC7000 Advanced version)

053. Calibration correction.
- This parameter corresponds to the correction to be made when the setting measured on the
crusher is less than the value of the setting displayed after contact calibration.
- Factory value is: 0.0 mm.
054. Minimum setting. Crusher minimum setting (mm)
- This parameter corresponds to the minimum setting value authorised. If you exceeded this
limit a ’’MINIMUM SETTING’’ fault will occurs.
- Factory values are: HP100 = 4.0mm, HP200 = 5.0mm, HP300 = 5.0mm, HP400 = 6.0mm,
HP500 = 6.0mm.
055. Crusher speed sensor in use. Crusher speed sensor in use (0/1)
- This parameter corresponds is used to indicate whether a rotation detector is used to
measure crusher speed:
16
0 if there is no rotation sensor.
1 if a rotation detector is used.
-
Factory value is: 1
056. Pulse per one round. Crusher speed sensor pulses per round (pcs)
- This parameter corresponds to the number of times that the rotation detector is activated by
rotation.
- Factory value is: 2
© Metso Minerals (Tampere)
Date/Title/Author

17. IC7000 parameter details (Valid only for IC7000 Advanced version)

057. Crusher low speed limit. Crusher high speed limit (rpm)
- This parameter corresponds to the crusher speed limit causing a ‘’LOW SPEED LIMIT’’ fault.
This parameter can be set to normal speed minus 50 rpm.
- Factory value is: 700 rpm.
058. Crusher too low speed limit. Crusher low speed limit (rpm)
- This parameter corresponds to the crusher speed limit causing a ‘’TOO LOW SPEED LIMIT’’
fault. This parameter can be set to normal speed minus 200rpm.
- Factory value is: 550 rpm.
059. Vibration switch in use. Vibration switch in use (0/1)
- This parameter is used to indicate whether a digital vibration detector is used.
-
Factory value is: 0
060. Vibration sensor in use. Vibration sensors in use (0/1)
- This parameter is used to indicate whether an analog vibration sensor is used.
-
17
0 if there is no digital vibration detector.
1 if a digital vibration detector is used.
0 if there is no analog vibration sensor.
1 if a analog vibration sensor is used.
Factory value is: 0
© Metso Minerals (Tampere)
Date/Title/Author

18. IC7000 parameter details (Valid only for IC7000 Advanced version)

18
070. Cavity level 100%. Current signal when cavity level 100% (mA)
- This parameter corresponds to the upper limit of the analog level sensor. This value is used
only in feeder mode 3 (analog level sensor)
- Factory value is: 20.0 mA.
071. Cavity level 0%. Current signal when cavity level 0% (mA)
- This parameter corresponds to the lower limit of the analog sensor. This value is used only in
feeder mode 3 (analog level sensor)
- Factory value is: 4.0 mA.
072. Feed stop level. Feed stop level (%)
- This parameter corresponds to the upper limit of the material in the crusher. In mode 3
(analog level sensor and analog control), if material height rises above this parameter
‘’FEED STOP LEVEL’’ for 2s., the system stops crusher materials feed and the message
‘’E.A. MATERIAL OVERFLOW’’ appears.
- When material height drops below the parameter ‘’FEED STOP LEVEL’’ for 2s, the system
restart the feeder.
- Factory value is: 90 %.
© Metso Minerals (Tampere)
Date/Title/Author